IX
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
Air Box
Assembly View ......................................................3.12
Installation ............................................................3.13
Removal...............................................................3.13
Air Filter
Service ................................................................2.21
Air Temperature Sensor
Resistance Table..................................................... 4.4
Alternator
Replacement....................................................... 12.20
Assembly View .........................................................5.10
B
Ball Joint
Replacement.........................................................9.20
Battery
Charging Procedure.............................................. 12.26
Installation .......................................................... 12.24
Load Test ........................................................... 12.25
Maintenance .........................................................2.38
Removal............................................................. 12.24
Specifications ...................................................... 12.23
Storage .............................................................. 12.25
Tester ................................................................ 12.25
Testing ............................................................... 12.25
Bearing Carrier .......................................................... 8.4
Inspection / Removal (Front) ...................................... 8.3
Inspection / Removal (Rear) ...................................... 8.5
Installation (Rear) .................................................... 8.6
Belt
Break-In ................................................................ 6.6
Inspection.............................................................. 6.4
Body / Frame
Special Tools......................................................... 11.2
Brake Caliper
Installation (rear) .................................................. 10.27
Removal (rear)..................................................... 10.24
Brake Fluid
Inspection.............................................................2.36
Brake Line ....................................................... 10.5, 10.8
Brake Pad
Installation (rear) .................................................. 10.27
Brake Pads
Removal (rear)..................................................... 10.24
Brake Pedal
Installation .......................................................... 10.16
Brake Pressure Switch ............................................. 12.15
Brake System
Brake Hose and Fitting Inspection..............................2.36
Brake,
Brake Pedal Switch Inspection ................................ 10.23
Brakes
Bleeding / Fluid Change......................................... 10.13
Brake Burnishing Procedure .......................... 10.22, 10.28
Brake Vibration ......................................................1.55
Brakes Lock ..........................................................1.56
Caliper / Pad Removal (Front) ................................. 10.17
Disc Inspection (rear) ............................................ 10.27
Disc Replacement (rear) ........................................ 10.27
Front Caliper / Pad Installation ................................ 10.22
Front Caliper Assembly ......................................... 10.21
Front Caliper Assembly View .................................. 10.19
Front Caliper Disassembly / Inspection ..................... 10.20
Front Disc Inspection .....................................2.37, 10.21
Front Disc Replacement ........................................ 10.22
Hydraulic Brake System Operation........................... 10.11
Master Cylinder Installation .................................... 10.12
Master Cylinder Removal ....................................... 10.12
Overheating ..........................................................1.55
Pad Inspection.................................... 2.36, 10.21, 10.26
Performance Issues ................................................1.56
Rear Caliper Assembly .......................................... 10.26
Rear Caliper Disassembly / Inspection ...................... 10.25
Special Tools.........................................................10.2
Specifications ........................................................10.2
System View .................................................. 10.3-10.4
Troubleshooting Brake Noise ....................................1.55
Bumper
Removal (front) .................................................... 11.21
C
Cab Frame
Assembly ............................................................. 11.3
Assembly (4-Seat) .................................................. 11.4
Caliper
Assembly (front)................................................... 10.21
Assembly (rear) ................................................... 10.26
Disassembly / Inspection (rear) ............................... 10.25
Installation (front) ................................................. 10.22
Installation (rear) .................................................. 10.27
Removal (rear)..................................................... 10.24
Caliper, Front
Assembly View .................................................... 10.19
Disassembly / Inspection ....................................... 10.20
CAN ..................................................................... 12.41
Cargo Box
Assembly View .................................................... 11.19
Removal............................................................. 11.24
Charging System
Break Even Test................................................... 12.18
Diagnosis ........................................................... 12.19
Chassis
Assembly View ...................................................... 11.9
Assembly View (4-Seat)......................................... 11.11
Frame......................................................... 11.9, 11.11
Clutch
Bushing Service .....................................................6.15
Clutch Chart
PRO R ........................................................... 1.12, 6.2
PRO R 4......................................................... 1.15, 6.2
Clutch Cover
Drain ...................................................................2.23
Combustion Chamber Cleaning....................................3.51
Component Locations
Electrical (front)......................................................12.6
Connecting Rod
Assembly .............................................................3.76
Bearing Selection ...................................................3.73
Inspection.............................................................3.59
Console
Removal............................................................. 11.25
Control Arm
Replacement (Upper) ..............................................9.15
Control Arms
Replacement (Lower) ..............................................9.16
Coolant
Hose Inspection .....................................................2.18
Level Inspection .....................................................2.17
INDEX
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