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ZK2 Series
SMC Networks ZK2 Series User Manual
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-32-
No.
ZK2-OM0020
1
(7) Connector asse
mbly
ZK2
- L
V
W
K
- A
(8) One-touch fittin
g assembly
(P
urchasing ord
er is avai
lable in unit
s o
f 10 pieces.
)
KJH
06
-
C2
(9) Sound absorbi
ng material
(10 pcs. per
set)
ZK2 - SE1 -
1
-
A
(
10) V
acuum port adapter asse
mbly
ZK2 - V
A
1S
8
- A
Applicable valve t
ype
W
V
alve type K, R
(W
ith supply valve
and
release valve)
S
V
alve type J
(Supply valve onl
y)
Lead wire length
Nil
300 mm
6
600 mm
10
1000 mm
20
2000 mm
30
3000 mm
Port size
06
ø6 One-touch fitting (Straight)
Metric size
07
ø1/4”
One-touch f
itting (S
traight)
Inch size
One-touch fitting si
ze
6
ø6 One-touch fitting
Metric size
8
ø8 One-touch fitting
7
ø
1/4
”
One-touch f
itting
Inch size
9
ø5
/
16
”
One-touch fitt
ing
Sound absorbing m
aterial holes diam
eter
1
300
μ
m
V
alve ty
pe: J
V
alve ty
pe: K, R
32
34
Table of Contents
Default Chapter
2
Table of Contents
2
Safety Instructions
3
Compliance Requirements
4
Explanation of Symbols
5
Operator
5
Handling Precautions
7
Product Specifications
7
Installation
8
Product Handling
8
Tensile Strength of each Lead Wire
8
Wiring (Including Connecting/Disconnecting of the Connectors)
8
Adjustment and Operation
9
Operating Environment
9
Preparation before Piping
10
Maintenance
10
Piping
10
1 How to Order
11
Single Unit
11
System/Body Type
11
Nominal Nozzle Size
11
Pressure Sensor/Pressure Switch for Vacuum
12
Wiring Combinations
12
Vacuum (V) Port
13
Options
13
Manifold
14
Number of Stations
14
System (Port Combination)
14
Exhaust
14
Wiring
15
Manifold Assembly
15
2 Summary of Product Parts
16
Single Unit (Ejector System)
16
Single Unit (Vacuum Pump System)
16
Pressure Switch for Vacuum
17
DIN Rail Mounting
18
Direct Mounting
18
3 Installation
18
Bracket Mounting
19
DIN Rail Mounting (Option)
19
Air Supply
20
Quality of Supply Air
20
Use Clean Air
20
Piping
21
Application and Operating Pressure Range
22
Insertion of the Tube
22
Precautions
22
Other Manufacturers' Tubes
23
Removal of the Tube
23
Tube O.D.
23
4 Solenoid Valve
24
Manual Override Operation
24
Self-Holding Function of Supply Valve (Valve Type R)
24
Default Setting
24
Electrical Wiring
25
Individual Wiring
25
Common Wiring
25
Example) D-Sub Connector
25
Internal Circuit
26
D-Sub Connector
26
Flat Ribbon Cable Connector
27
LED Indication
27
Cable Assembly for Common Wiring
28
D-Sub Connector Cable Assembly
28
Assembly Part Number
28
Terminal Number and Wire Color
28
Flat Ribbon Cable Connector Assembly
29
Terminal Number
29
Connector Manufacturers’ Example
29
5 Pressure Sensor/Pressure Switch
30
Internal Circuit and Wiring Examples
30
Pressure Switch for Vacuum with Energy Saving Function
30
Component Parts
31
Construction for Single Unit
31
6 Construction/Replacement Parts
31
Replacement Parts for Single Unit/How to Order
32
Valve Assembly
32
Valve Type
32
Connector Assembly
33
One-Touch Fitting Assembly
33
Sound Absorbing Material
33
Vacuum Port Adapter Assembly
33
Filter Element
34
Check Valve
34
Pressure Switch for Vacuum Assembly
34
Rated Pressure Range and Function
34
Lead Wire with Connector
35
Pressure Sensor Assembly
35
High-Noise Reduction Silencer Case Assembly
35
Output Specifications
35
Exploded View of Manifold
36
How to Increase Manifold Stations
36
Individual Wiring Specifications
36
7 Exploded View of Manifold/Replacement Parts
36
Common Wiring Specifications
37
To Increase the Number of Stations from Odd Number
37
Component Parts
39
Replacement Parts
39
Replacement Parts for Manifold/How to Order
39
Port Plug Assembly
40
Connector Housing Assembly
41
Draining
42
Maintenance Work
42
Replacement Procedure
43
Replacement Procedure for Filter Element
43
Replacement Procedure for Sound Absorbing Material
44
Procedure to Put Parts Back Together
45
Replacement Procedure for High-Noise Reduction Silencer Case Assembly
46
Replacement Procedure for Manifold Silencer
46
Filter Case Maintenance
47
General Specifications
48
Noise Level (Reference Values)
48
Valve Common Specifications
48
Ejector Specifications
49
Pressure Sensor Specifications
49
Suction Filter Specifications
49
Calculation of Weight for the Manifold Type
52
Manifold Base
52
Pressure Sensor, Pressure Switch for Vacuum
52
Weight
52
10 Port Layout
53
Standard Products (no Option)
53
11 Exhaust/Flow Rate Characteristics
63
Ejector Exhaust Characteristics/Flow Rate Characteristics
63
Vacuum Pump Flow Rate Characteristics
65
Vacuum Release Flow Rate Characteristics
65
12 Limitations of Use
67
Exhaust from Ejector
67
Exhaust Noise
67
Maximum Number of Manifold Stations that Can Operate Simultaneously
67
13 Troubleshooting
68
Countermeasure
69
4
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SMC Networks ZK2 Series Specifications
General
Brand
SMC Networks
Model
ZK2 Series
Category
Vacuum Cleaner
Language
English
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