Release 00 - 03/2018
Engine RS100 - RSC100
page 3
Service manual
INTRODUCTION ..................................................................................................... 5
1. RULES AND PROCEDURES FOR SERVICE CENTRES .......................................... 6
1.1. Guarantee validity .................................................................................................................................6
1.2. Service repairs after guarantee period ................................................................................................6
1.3. Faultnotication .....................................................................................................................................6
1.4. Spare parts request ................................................................................................................................6
2. GENERAL AND SAFETY REGULATIONS ............................................................. 7
2.1. Qualicationofoperators .....................................................................................................................7
2.2. Safety measures .....................................................................................................................................7
2.3. Precautions during servicing .................................................................................................................7
2.4. Warning labels ........................................................................................................................................ 8
2.5. Necessary equipment ...........................................................................................................................8
2.6. Symbols and terms used for safety purposes ...................................................................................... 8
3. TECHNICAL DATA AND SPECIFICATIONS ........................................................ 9
3.1. Identication ........................................................................................................................................... 9
3.2. Technical data .......................................................................................................................................9
3.3. Adjustments ............................................................................................................................................9
3.4. Expendable materials ............................................................................................................................9
3.5. Limiti di utilizzo ........................................................................................................................................9
3.6. Tightening torques ................................................................................................................................ 10
3.7. Table of Tightening torques .................................................................................................................11
3.8. Identicationofengineunits ...............................................................................................................12
4. ENGINE TUNING AND TESTING ...................................................................... 13
4.1. Operating guidelines ...........................................................................................................................13
4.2. Engine tuning program ........................................................................................................................13
4.3. Functional test ......................................................................................................................................14
5. TANK AND SUPPLY .......................................................................................... 15
5.1. Emptying and removing the tank ....................................................................................................... 16
5.2. Cleaning the tank ................................................................................................................................16
5.3. Checking and cleaning the breather pipe .......................................................................................17
6. STARTING SYSTEM ........................................................................................... 18
6.1. Removing the starter assembly ..........................................................................................................18
6.2. Replacing the rope ..............................................................................................................................18
6.3. Replacing the hooks ............................................................................................................................ 19
7. INTAKE SYSTEM ............................................................................................... 20
7.1. Maintenanceandreplacementofthelterelement.......................................................................20
7.1a. Maintenanceofspongelteringelement (
model RS100) ......................................................... 22
8. CARBURATION ( valid for RSC100 model) ................................................................ 23
8.1. Removing and cleaning the carburettor ...........................................................................................23
8.2. Replacing the carburettor ...................................................................................................................26
CONTENTS