Volkswagen 2004 Golf User Manual

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Tighten hose clip on outer joint
– Apply special pliers -V.A.G 1682- as shown in diagram. En‐
sure that the jaws of the pliers seat in the ends of the hose clip
-arrows B-.
– Tighten hose clip by turning spindle with a torque wrench (do
not cant pliers).
Note
♦ Because a stainless steel hose clip is required due to the hard
material of the joint boot (compared to rubber), it is possible to
tighten the hose clip only with special pliers -V.A.G 1682- .
♦ Specified torque: 25 Nm.
♦ Use torque wrench -C- with adjustment range 5 ... 50 Nm, (e.g.
torque wrench -V.A.G 1331- ).
♦ Make sure thread of spindle -A- on pliers moves freely. Lubri‐
cate with MoS2 grease if necessary.
♦ If the thread is tight (e.g. due to dirt), the required clamping
force for the clip will not be attained although the correct torque
is applied.
Tightening hose clip on small diameter
8.2 Checking outer constant velocity joint
The joint is to be dismantled to renew the grease if it is heavily
soiled, or to check the running surfaces of the balls for wear and
damage.
Removing
– Before dismantling, mark position of ball hub in relation to ball
cage and joint body with an electric scriber or oil stone.
– Swing ball hub and ball cage.
– Remove balls one at a time.
Golf 2004 ➤ , Golf Plus 2005 ➤
Running gear, axles, steering - Edition 08.2009
8. Assembly overview - drive shaft with VL90 or VL100 constant velocity joint 103

Volkswagen 2004 Golf Specifications

General

Brand	Volkswagen
Model	2004 Golf
Category	Automobile
Language	English