Yale GP100VX User Manual

©2014 Yale Materials Handling Corp.
TABLE OF CONTENTS
General ..................................................................................................................................................................... 1
Description ................................................................................................................................................................2
Hood, Seat, and Side Covers Replacement ............................................................................................................. 4
Remove ................................................................................................................................................................ 4
Install .................................................................................................................................................................... 4
Steering Column ..................................................................................................................................................... 12
Description ..........................................................................................................................................................12
Steering Column Repair ..................................................................................................................................... 12
Remove ..........................................................................................................................................................12
Disassemble ...................................................................................................................................................13
Clean ..............................................................................................................................................................16
Inspect ............................................................................................................................................................16
Assemble ....................................................................................................................................................... 16
Install ..............................................................................................................................................................16
LPG Tank and Bracket Replacement ..................................................................................................................... 17
Counterweight Replacement .................................................................................................................................. 17
Remove .............................................................................................................................................................. 17
Install .................................................................................................................................................................. 20
Tow Pin ...............................................................................................................................................................24
Remove and Install For Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813)................ 24
Remove and Install For Lift Truck Models GLC55SVX (GC/GLC80XVBCS, GC/
GLC100VXBCS; GC/GLC120SVX; and GC/GLC120VXPRS) (E818, F818) and GLP/
GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (J813)......................................................................................................... 24
Overhead Guard Replacement ...............................................................................................................................25
Remove .............................................................................................................................................................. 25
Install .................................................................................................................................................................. 25
LED Tail, Backup, and Brake Lights, Replace ....................................................................................................26
Operator Restraint System Replacement ............................................................................................................... 26
Description ..........................................................................................................................................................26
Engine Replacement .............................................................................................................................................. 28
Remove Engine Only ..........................................................................................................................................28
Install Engine only .............................................................................................................................................. 56
Remove Engine and Transmission .....................................................................................................................60
Install Engine and Transmission .........................................................................................................................65
Electronic Throttle Replacement .............................................................................................................................69
Cummins 4.5L Diesel Engine With Electronic Throttle .......................................................................................69
Remove ..........................................................................................................................................................69
Install ..............................................................................................................................................................69
Pull Actuator Linkage Adjustment .................................................................................................................. 74
Low Idle Adjustment .......................................................................................................................................75
Throttle Pedal and Cable Adjustment ..................................................................................................................... 75
Cummins 4.5L Diesel Engine with Basic Power Shift Transmission .................................................................. 75
Kubota 3.6L Diesel Engine .................................................................................................................................75
Exhaust System Repair .......................................................................................................................................... 78
GM 4.3L Engine for Lift Truck Models and GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100,
120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818)..................................78
Cummins 4.5L Diesel Engine for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813)..................................78
Table of Contents
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Yale GP100VX Specifications

General

Brand	Yale
Model	GP100VX
Category	Forklifts
Language	English