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Yamaha MT-07 2019 User Manual

Yamaha MT-07 2019
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Periodic maintenance and adjustment
6-25
6
EAU23026
Cleaning and lubricating the
drive chain
The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
NOTICE
ECA10584
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.
1. Clean the drive chain with kero-
sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they
may contain substances that
could damage the O-rings.
[ECA11112]
EAU23098
Checking and lubricating the
cables
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions.
[EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
UB4CE1E0.book Page 25 Friday, August 3, 2018 10:57 AM

Table of Contents

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Yamaha MT-07 2019 Specifications

General IconGeneral
Displacement689cc
Bore x Stroke80.0mm x 68.6mm
Compression Ratio11.5:1
Maximum Power55.0 kW (74.8 PS) @ 9, 000 rpm
Fuel SystemFuel Injection
Ignition SystemTCI
Transmission6-speed
Final DriveChain
Front SuspensionTelescopic forks
Front BrakeHydraulic dual disc, Ø282 mm
Rear BrakeHydraulic single disc, Ø245 mm
Front Tire120/70 ZR17 M/C(58W) (Tubeless)
Rear Tire180/55 ZR17 M/C(73W) (Tubeless)
Overall Length2, 085 mm
Overall Width745 mm
Overall Height1, 090 mm
Seat Height805 mm
Wheelbase1, 400 mm
Wet Weight182 kg
Fuel Tank Capacity14 L
Minimum Ground Clearance140 mm
Oil Tank Capacity3.0 L
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Maximum Torque68.0 Nm (6.9 kgf-m) @ 6, 500 rpm
Rear SuspensionSwingarm, (link suspension)

Summary

Introduction to the Owner's Manual

Welcome and Manual Purpose

Introduces the manual, its purpose, and the benefits of reading it thoroughly.

Important Manual Information and Symbols

Safety Alert Symbol and Notations

Explains the meaning of safety symbols, warnings, notices, and tips used in the manual.

Manual Edition and Copyright Information

Safety Information

Be a Responsible Owner

Outlines the owner's responsibilities for safe and proper motorcycle operation.

Safe Riding Practices

Details essential checks and practices for safe motorcycle operation.

Protective Apparel

Details essential protective gear for rider safety, including helmet, goggles, and clothing.

Carbon Monoxide Poisoning

Warns about the dangers of carbon monoxide from engine exhaust and how to avoid it.

Vehicle Loading Guidelines

Provides guidelines for safely loading cargo and accessories, including maximum load limits.

Genuine Yamaha Accessories

Advises on choosing genuine Yamaha accessories for safety and vehicle compatibility.

Aftermarket Parts, Accessories, and Modifications

Warns about potential safety hazards of aftermarket parts and modifications.

Aftermarket Tires and Rims

Discusses the importance of using manufacturer-approved tires and rims for performance.

Transporting the Motorcycle

Provides instructions on how to properly and safely transport the motorcycle.

Description

Left View

Identifies and labels key components visible from the left side of the motorcycle.

Right View

Identifies and labels key components visible from the right side of the motorcycle.

Controls and Instruments

Identifies and labels the various controls and instruments on the motorcycle's handlebars.

Instrument and Control Functions

Immobilizer System

Explains the function and operation of the vehicle's immobilizer system for theft prevention.

Main Switch and Steering Lock

Details the operation of the main switch and how to lock the steering.

Indicator Lights and Warning Lights

Identifies and explains the function of various indicator and warning lights on the instrument panel.

Indicator and Warning Light Details

Provides detailed explanations for specific indicator and warning lights on the instrument panel.

Specific Warning Light Functions

Explains the ABS warning and Immobilizer system indicator lights and their operational meanings.

Multi-Function Meter Unit

Describes the multi-function meter unit, its displays, and buttons.

Meter Unit Displays: Tachometer, Clock, Fuel Meter

Explains the tachometer, clock, and fuel meter functions of the multi-function display.

Meter Unit Displays: Eco, Gear, Multi-function

Details the Eco indicator, transmission gear display, and multi-function display.

Navigating the Multi-Function Display

Explains how to switch between different displays on the multi-function meter unit.

Fuel Consumption Displays

Explains how to view and interpret instantaneous and average fuel consumption data.

Temperature and Brightness Displays

Details the coolant temperature, air temperature, and brightness control mode displays.

Handlebar Switches

Identifies and explains the function of switches on the left and right handlebars.

Clutch Lever, Shift Pedal, and Brake Lever

Explains the operation and adjustment of the clutch lever, shift pedal, and front brake lever.

Brake Pedal and ABS System

Describes the rear brake pedal operation and the Anti-lock Brake System (ABS).

Fuel Tank Cap Operation

Details how to open and close the fuel tank cap, including safety precautions.

Fueling Precautions and Recommendations

Provides important safety warnings and recommendations for refueling the vehicle.

Fuel Types and Overflow Hose

Discusses recommended fuel types (gasohol) and the function of the fuel tank overflow hose.

Catalytic Converter Information

Explains the catalytic converter and provides warnings regarding its heat and fuel requirements.

Passenger and Rider Seat Removal/Installation

Details the procedure for removing and installing the passenger and rider seats.

Helmet Holding Cable Operation

Explains how to use the helmet holding cable to secure a helmet to the vehicle.

Storage Compartment

Identifies the location and use of the storage compartment.

Adjusting Shock Absorber Spring Preload

Details how to adjust the spring preload on the rear shock absorber assembly.

Adjusting Rebound Damping Force

Explains how to adjust the rebound damping force of the rear shock absorber.

Luggage Strap Holder Usage

Describes how to use the luggage strap holders located under the passenger seat.

Auxiliary DC Connector

Informs about the auxiliary DC connector and advises consulting the dealer before installing accessories.

Sidestand Operation and Safety Switch

Explains sidestand operation and the function of the ignition circuit cut-off system.

Ignition Circuit Cut-off System

Details the ignition circuit cut-off system and its role in preventing unintended starts or stalls.

Ignition Circuit Cut-off System Check Procedure

Provides a step-by-step procedure to check the proper functioning of the ignition circuit cut-off system.

Pre-Operation Checks

Fuel System Checks

Details checks for fuel level, lines, and overflow hose to ensure safe operation.

Engine Oil Checks

Outlines checks for engine oil level, adding oil, and looking for oil leaks.

Coolant System Checks

Explains how to check coolant level and for leaks in the cooling system.

Front Brake System Checks

Details checks for front brake operation, pads, fluid level, and hydraulic system for leaks.

Rear Brake System Checks

Covers checks for rear brake operation, pads, fluid level, and hydraulic system.

Clutch Operation and Adjustment

Details checking clutch operation, cable lubrication, and lever free play adjustment.

Throttle Grip and Cable Checks

Explains how to check throttle grip operation and free play, and lubricate the cable.

Control Cables and Drive Chain Checks

Covers checking control cables for smooth operation and drive chain slack, condition, and lubrication.

Wheels, Tires, and Pedals Checks

Details checks for wheels, tires, brake/shift pedals, and levers for smooth operation and lubrication.

Sidestand Check

Explains how to check the sidestand for smooth operation and lubrication.

Chassis Fasteners and Electrical Checks

Covers checking chassis fasteners for tightness and instruments/lights/switches for operation.

Sidestand Switch Operation Check

Details checking the operation of the sidestand switch for the ignition cut-off system.

Operation and Important Riding Points

Starting the Engine

Provides instructions on how to start the engine, including pre-start checks and system confirmations.

Gear Shifting Procedures

Explains how to shift gears, including reaching neutral and engaging first gear.

Starting Out and Acceleration

Guides on how to start moving and accelerate smoothly from a stop.

Deceleration and Downshifting

Details how to decelerate smoothly and downshift gears safely.

Tips for Reducing Fuel Consumption

Offers advice on riding techniques to improve fuel efficiency.

Engine Break-in Period

Explains the importance of the engine break-in period and recommended procedures for the first 1600 km.

Parking the Motorcycle

Provides instructions on how to park the motorcycle safely, including warnings about hot components.

Periodic Maintenance and Adjustment

Included Tool Kit

Identifies the tool kit and its purpose for basic maintenance and minor repairs.

Periodic Maintenance Charts Overview

Introduces the periodic maintenance charts and provides tips for their use.

Emission Control System Maintenance

Details the maintenance schedule for the emission control system components.

Evaporative Emission Control System Maintenance

Outlines checks and replacements for the evaporative emission control system.

General Maintenance and Lubrication Schedule

Provides a comprehensive schedule for general maintenance and lubrication tasks.

Wheel and Chassis Maintenance

Details maintenance for wheel bearings, swingarm pivots, steering bearings, and chassis fasteners.

Sidestand, Forks, and Suspension Maintenance

Covers maintenance for the sidestand, front fork, shock absorber, and rear suspension.

Engine Oil and Cooling System Maintenance

Details engine oil change intervals and cooling system checks and changes.

Throttle Grip and Lighting System Maintenance

Outlines maintenance for the throttle grip, cables, lights, signals, and headlight beam adjustment.

Spark Plug Inspection and Replacement

Explains how to check, gap, and replace spark plugs, and what they reveal about engine condition.

Canister System Checks

Details checks for the fuel vapor canister and its breather hose connections.

Engine Oil and Oil Filter Maintenance

Guides on checking engine oil level and replacing the oil filter cartridge.

Engine Oil and Filter Change Procedure

Provides detailed steps for changing the engine oil and replacing the oil filter.

Oil Filter and Drain Bolt Installation

Details the installation of the new oil filter and drain bolt with correct torques.

Yamalube Oil Benefits

Explains the advantages and development of Yamalube engine oils.

Coolant Level and Type Checks

Guides on checking the coolant level, recommended coolant type, and quantity.

Coolant Change Procedure

Details the procedure for changing the engine coolant, with safety warnings.

Air Filter and Check Hose Maintenance

Explains replacing the air filter element and cleaning the air filter check hose.

Throttle Grip Free Play Check

Details how to measure and adjust the throttle grip free play.

Valve Clearance Adjustment

Explains the importance of checking and adjusting valve clearance for engine health.

Tire Air Pressure Checks

Guides on checking and adjusting tire air pressure before each ride for safety.

Tire Inspection and Wear Limits

Covers checking tire condition, tread depth, and replacement recommendations.

Approved Tire Specifications

Lists approved tire sizes, manufacturers, and models for the vehicle.

Cast Wheel Inspection

Details inspection points for wheel rims, including checks for damage and balancing.

Adjusting Clutch Lever Free Play

Explains how to measure and adjust the clutch lever free play.

Checking Brake Lever Free Play

Details how to check for and address free play in the front brake lever.

Brake Light Switch Function

Explains the function of brake light switches and their servicing.

Front and Rear Brake Pad Wear Check

Guides on checking brake pad wear using indicators without disassembling the brake.

Checking Front Brake Fluid Level

Explains how to check the front brake fluid level and replenish if necessary.

Rear Brake Fluid and Precautions

Covers checking rear brake fluid level and important precautions for fluid handling and replenishment.

Brake Fluid Change Schedule

Details the recommended intervals for changing brake fluid and replacing seals and hoses.

Checking and Adjusting Drive Chain Slack

Explains how to check and adjust the drive chain slack for optimal performance.

Drive Chain Slack Adjustment Procedure

Provides detailed steps for adjusting the drive chain slack, including alignment marks.

Drive Chain Cleaning and Lubrication

Details the proper procedure for cleaning and lubricating the drive chain.

Control Cable Inspection and Lubrication

Explains how to check and lubricate control cables for smooth operation.

Throttle Grip and Cable Lubrication

Guides on checking throttle grip operation and lubricating the throttle cable.

Brake and Shift Pedal Lubrication

Explains how to check and lubricate the pivots of the brake and shift pedals.

Brake and Clutch Lever Lubrication

Details how to check and lubricate the pivots of the brake and clutch levers.

Sidestand Pivot Lubrication

Explains how to check and lubricate the sidestand pivot and contact surfaces.

Swingarm Pivot Lubrication

Guides on lubricating the swingarm pivots at specified intervals.

Front Fork Condition and Operation Check

Details how to check the condition and operation of the front fork.

Steering Bearing Checks

Explains how to check steering bearings for wear or looseness.

Wheel Bearing Inspection

Details how to check front and rear wheel bearings for play or smooth rotation.

Battery Maintenance

Covers checking battery connections and general battery information.

Battery Charging and Storage Procedures

Provides instructions on charging and storing the VRLA battery.

Fuse Replacement Guide

Explains how to locate, identify, and replace blown fuses with the correct amperage.

Headlight Bulb Replacement

Details the procedure for replacing the headlight bulb, with warnings about handling.

Headlight Bulb Replacement (cont.)

Continues the steps for replacing the headlight bulb and adjusting the beam.

Auxiliary Light Bulb Replacement

Explains how to replace auxiliary light bulbs if they burn out.

Brake/Tail Light Check

Mentions that the brake/tail light is LED and advises dealer check if it fails.

Turn Signal Light Bulb Replacement

Details how to replace a burnt-out turn signal light bulb.

License Plate Light Bulb Replacement

Explains the procedure for replacing the license plate light bulb.

Motorcycle Support for Maintenance

Advises on using maintenance stands for stability during service.

Troubleshooting Overview

Introduces troubleshooting charts and emphasizes seeking dealer assistance for complex issues.

Starting Problems and Poor Engine Performance

Provides flowcharts to diagnose common starting issues and poor engine performance.

Engine Overheating Diagnosis

Offers a flowchart to diagnose engine overheating issues and coolant level checks.

Motorcycle Care and Storage

Matte Finish Care Precautions

Provides specific advice for cleaning and caring for matte-finished parts.

General Vehicle Cleaning and Care

Details recommended procedures for washing, cleaning, and polishing the motorcycle.

Vehicle Washing Procedure

Outlines steps for washing the motorcycle, including precautions for water pressure and detergents.

Post-Washing Procedures

Details drying, lubrication, polishing, and applying protective sprays after washing.

Vehicle Storage Guidelines

Provides recommendations for storing the vehicle in a cool, dry place and using fuel stabilizers.

Long Term Storage Procedures

Outlines detailed steps for preparing the vehicle for long-term storage, including engine and battery care.

Specifications

Vehicle Dimensions and Weight

Lists the overall dimensions, wheelbase, ground clearance, and curb weight of the motorcycle.

Engine and Drivetrain Specifications

Provides details on the engine cycle, cooling, valve train, displacement, and drivetrain gear ratios.

Brake, Suspension, and Electrical System Specs

Lists specifications for brakes, suspension, electrical system, battery, and lighting.

Consumer Information

Vehicle Identification and Serial Numbers

Explains where to find and record vehicle identification and engine serial numbers.

Diagnostic Connector Location

Identifies the location of the diagnostic connector for service.

Vehicle Data Recording and Privacy

Explains vehicle data storage by the ECU and the privacy policy.

Yamaha Data Disclosure Policy

Outlines Yamaha's policy on disclosing vehicle data to third parties.

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