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AC 800M
ABB AC 800M User Manual
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Installi
ng the M
ains Br
eaker U
nit
Secti
on 2 In
stall
ation
80
3BSE 02
7 941 R3
01
Removing the
fuse
holders
or the
jumper
connectio
ns provi
des visual i
ndicati
on i
f
the power sup
ply has
been dis
connected.
The fuse
holde
rs have bui
lt-i
n red LEDs to
indicat
e a r
uptured (
defec
tive) fu
se.
Figur
e
18.
Instal
lation of
Mains Br
eaker Ass
embly
MAI
NS
To
P
o
w
e
r
1
2
3
4
5
6
7
8
9
1
PE – Green/Y
ellow
PE – Green/Y
ellow
PE – Green
/Y
ellow
PE – Green/Y
ellow
supply fo
r
Field E
quipmen
t
To
P
o
w
e
r
supply fo
r
units
PE = Protec
tive Grou
nd
79
81
Table of Contents
Default Chapter
5
Table of Contents
5
About this Book
11
General
11
How to Use this Book
11
Use of Warning, Caution, Information, and Tip Icons
13
Document Conventions
14
Terminology
14
Applicable Specifications
16
European Union Directive Compliance
16
Ul Listing
16
Related Documentation
17
Safety Summary
21
General
21
Warnings and Information Symbols in the Text Margin
21
Personnel and Process Safety
22
Machine Safety
24
Before Replacing I/O Units
24
Maintenance
24
Operating Environment
25
Section 1 Introduction Product Overview
27
AC 800M - General
27
Pm8Xx/Tp830 Processor Unit - General
30
PM861/PM864/TP830 Processor Unit - Redundancy
36
Control Software
38
Ethernet Address
38
AC 800M Controller - Key Features
40
Product Release History
41
Section 2 Installation
43
Site Planning
43
Site Selection and Building Requirements
43
Cables
45
Power Supply
46
Enclosures
48
Mounting AC 800M Units Onto DIN-Rail
49
Installing the Pm8Xx/Tp830 Processor Unit in Single Configuration
56
Installing the PM861/PM864/TP830 Processor Unit in Redundant Configuration
64
Installing the PROFIBUS DP Interface, CI851/TP851
67
Installing the FOUNDATION Fieldbus H1 Interface, CI852/TP852
69
Installing the RS232-C Interface, CI853/TP853
71
Installing the PROFIBUS DP-V1 Interface, CI854/TP854
72
Installing the Ethernet Interface for Masterbus 300, CI855/TP853
74
Installing the S100 I/O Interface, CI856/TP856
75
Installing the INSUM Interface, CI857/TP853
76
Installing the CEX-Bus
76
Installing the Modulebus
77
Installing the Sd82X Power Supply
78
Installing the Mains Breaker Unit
79
Installing the SS822 Voting Unit
81
Power Supply Supervision
82
Installing the SB821 External Battery Unit
85
Installation of I/O Units
85
Installation in Cabinets
86
Mounting Dimensions for Proper Ventilation
90
Section 3 Configuration
91
General Information
91
Connecting Control Builder M
91
Connection to a Control Network
92
Communication Possibilities
93
Controller IP Addresses
95
Setting CPU as Redundant in Control Builder M
95
I/O Systems
96
Drive System
100
Power Supply System
102
Powering Units in the Cabinet
103
Powering Field Equipment Outside the Cabinet
103
Powering from an External +24 V DC Source
105
Section 4 Operation
109
AC 800M Controller (Pm8Xx)
109
Start-Up
112
Start Modes
112
Automatic Switch-Over to Backup CPU
114
Verification of Satisfactory AC 800M Operation
115
Verification of Single CPU
115
Verification of Redundant CPU
117
Section 5 Maintenance
119
Preventive Maintenance Frequency Schedule
119
Changing the Battery
120
Internal Battery
120
SB821 External Battery Unit
123
Unit Change Online
126
Exchange of CPU in Redundant Configuration
126
Corrective Maintenance Procedures
127
Fault-Finding Procedures
128
Pm8Xx Processor Unit
128
PM861/PM864 Processor Unit in Redundant Configuration
129
Internal Battery / SB821 External Battery
129
Profibus Dp - Ci851
130
FOUNDATION Fieldbus - CI852
131
On-Board RS232-C Channels - CI853
134
Profibus Dp-V1 - Ci854
135
Masterbus 300 Interface - CI855
136
S100 I/O Interface - CI856
137
INSUM Interface - CI857
138
Appendix A Hardware Units PM856/PM860 and TP830 - Processor Unit
139
Technical Data
140
Performance Data
144
PM861 and TP830 - Processor Unit
145
Technical Data
146
Performance Data
148
PM864 and TP830 - Processor Unit
149
Technical Data
150
Performance Data
152
CI851 and TP851 - PROFIBUS DP Interface
153
CI852 and TP852 - FOUNDATION Fieldbus H1 Interface
157
CI853 and TP853 - RS232-C Interface
161
CI854 and TP854 - PROFIBUS DP-V1 Interface
165
CI855 and TP853 - Ethernet Interface for Masterbus 300
169
CI856 and TP856 - S100 I/O Interface
173
CI857 and TP853 - INSUM Interface
177
Power Supply Units - Types SD821, SD822 and SD823
181
SS822 Voting Unit - (for Redundant Power Supply)
189
TC562 Modem Unit - (Westermo MD-12DC)
191
SB821 External Battery - AC 800M Memory Back-Up
193
DIN-Rail - TS 35/7.5
194
Miscellaneous Equipment
195
TB850 Terminator for CEX-Bus (Male)
195
TB851 Terminator for CEX-Bus (Female)
196
TB807 Modulebus Terminator Plug
197
TB852 RCU Link Terminator Plug
197
TK850 CEX-Bus Extension Cable
197
TK851 RCU Link Cable
197
Tk853
198
TK212 Tool Cable
199
Al-Profile Support for DIN-Rail
200
Appendix B Power Consumption
201
General
201
Current Consumption and Power Dissipation
202
Appendix C - Recommended Components
205
Recommended Components
205
Appendix D Directive Considerations
211
Electro-Magnetic Compatibility (EMC)
211
Low-Voltage Directive (LVD)
211
Appendix E Standards
213
Hazardous Location Approval
213
Appendix F Environmental Data Environmental Data for AC 800M Products
215
Climatic and Mechanical Environmental Conditions
216
CE Compliance
218
Electromagnetic Compatibility and Main Voltage Conditions
219
Installation Requirements
221
Laying Field Cables
221
Types of Field Cable
221
Lightning Protection
222
Inductive Load Suppression
222
Index
223
Other manuals for ABB AC 800M
Manual
200 pages
User Manual
118 pages
Configuration
260 pages
Library Object Style Guide
120 pages
Installation Manual
80 pages
4
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ABB AC 800M Specifications
General
Brand
ABB
Model
AC 800M
Category
Controller
Language
English
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