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ABB AC500-S User Manual
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©
Copyright 2012-2017
ABB. All rights reserved
ABB Automation Products GmbH
W
allstadter Str
. 59
68526 Ladenburg, Germany
T
elephone: +49 62 21 701 1444
Fax: +49 62 21 701 1382
E-mail: plc.sales@de.abb.com
Internet: www.abb.com/plc
3ADR025091M0205
30.03.2017
AC500-S
2
1
3
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
7
Purpose
7
Document History
8
Validity
10
Important User Information
10
Definitions, Expressions, Abbreviations
11
Functional Safety Certification
13
References/Related Documents
14
2 Overview of AC500-S Safety PLC
15
Overview
15
System
16
Safety Components
17
Intended Use
19
Safety Loop
20
Safety Values
20
Qualified Personnel
21
Lifecycle
21
Installation of Safety Modules
21
Exchange of Modules
22
AC500-S Restart Behaviour
22
Replacing AC500-S Safety PLC Components
22
Environmentally Friendly Disposal
22
Safe Communication
23
Safety Function and Fault Reaction
24
Safety CPU (SM560-S)
24
Safety Module with Safety Input Channels (DI581-S, DX581-S and AI581-S)
25
Safety Module with Safety Output Channels (DX581-S)
25
Safety Function Test
25
Troubleshooting
26
3 AC500-S Safety Modules
32
SM560-S Safety CPU
32
Purpose
32
Functionality
32
Mounting, Dimensions and Electrical Connection
37
Diagnosis and LED Status Display
40
SM560-S Module States
46
SM560-S and Pm5Xx Interaction
51
Technical Data
53
Ordering Data
58
Generic Safety I/O Module Behaviour
58
Overview
58
Safety I/O Module States
59
Undervoltage/Overvoltage
70
Diagnosis
71
DI581-S Digital Safety Input Module
74
Purpose
74
Functionality
76
Mounting, Dimensions and Electrical Connection
79
Internal Data Exchange
84
I/O Configuration
84
Parameterization
85
Circuit Examples
85
LED Status Display
98
Technical Data
98
Ordering Data
105
DX581-S Digital Safety Input/Output Module
106
Purpose
106
Functionality
108
Mounting, Dimensions and Electrical Connection
112
Internal Data Exchange
116
I/O Configuration
116
Parameterization
117
Circuit Examples
117
LED Status Display
126
Technical Data
127
Ordering Data
135
AI581-S Analog Safety Input Module
136
Purpose
136
Functionality
138
Mounting, Dimensions and Electrical Connection
139
Internal Data Exchange
143
I/O Configuration
143
Parameterization
144
Circuit Examples
144
LED Status Display
149
Technical Data
149
Ordering Data
157
TU582-S Safety I/O Terminal Unit
158
Functionality
158
Mounting, Dimensions and Electrical Connection
159
Technical Data
162
Ordering Data
164
4 Configuration and Programming
165
Overview
165
Workflow
167
System Configuration and Programming
168
Installation
169
License Activation
169
Creation of New Project and User Management
170
Working with PROFINET / Profisafe F-Devices
174
Instantiation and Configuration of Safety Modules/Definition of Variable Names
177
Programming of AC500-S Safety CPU
191
Checking of Program and System Configuration
209
Codesys Safety Programming Guidelines
210
Overview
210
Framework
210
Language-Specific Programming Guidelines
212
General Programming Guidelines
221
Safety-Oriented and Non-Safety-Oriented Parts of the Application
221
Safety Code Analysis Tool
223
AC500-S Libraries
224
Overview
224
Safety_Standard.lib
226
Safetybase_Profisafe_Ac500_V22_Ext.lib
231
Safetyext_Ac500_V22.Lib
235
DPRAM_SM5XX_SEND and DPRAM_SM5XX_REC in Sysint_Ac500_V10.Lib
259
Safetyblocks_Plcopen_Ac500_V22.Lib
265
5 Safety Times
395
Overview
395
Fault Reaction Time
396
Safety Function Response Time
396
6 Checklists for AC500-S Commissioning
405
Overview
405
Checklist for Creation of Safety Application Program
406
Checklist for Configuration and Wiring
409
Checklist for Operation, Maintenance and Repair
410
Verification Procedure for Safe Iparameter Setting in AC500-S Safety I/Os
412
Verification Procedure Workflow
413
Verification Tables for Iparameter Settings in AC500-S Safety I/Os
417
7 Safety Application Examples
425
Overview
425
Example 1: Diagnostics Concept
426
Functional Description of Safety Functions
426
Graphical Overview of Safety Application Interface
427
Declaration of Used Variables
427
Program Example
428
Additional Notes
428
Example 2: Muting
430
Functional Description of Safety Functions
430
Graphical Overview of the Safety Application Interface
431
Declaration of Used Variables
432
Program Example
434
Additional Notes
435
Example 3: Two-Hand Control
437
Graphical Overview of the Safety Application Interface
438
Program Example
440
8 Index
442
Appendix
445
A System Data for AC500-S-XC
446
Other manuals for ABB AC500-S
Application Note
24 pages
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ABB AC500-S Specifications
General
Brand
ABB
Model
AC500-S
Category
Controller
Language
English
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