ABB AC500 Series User Manual

28.4 Connection
1 I/O bus for connection of I/O modules
2 2x 5 LEDs to display the states of the fieldbuses
3 Cover for battery and display
4 5 LEDs to display the states of the processor module
5 5 LEDs (reserved)
6 2x2 RJ45 interfaces for fieldbuses
7 Slot for memory card
8 Reset button
9 Button (reserved)
10 RUN/STOP switch
11 Label
12 Slots for communication modules (max 2; unused slots must be covered with TA524)
13 2 RJ45 interfaces for Ethernet connection
14 5-pin terminal block (reserved)
15 Serial interface COM2 (D-sub 9)
16 Serial interface COM1 (9-pin terminal block, removable)
17 Power supply (5-pin terminal block, removable)
18 4 holes for wall mounting
Sign for XC version
PM595
Connection
2019/11/15 3ADR024117M02xx, 11, en_US 219

ABB AC500 Series Specifications

General

Modular Design	Yes
Protection Class	IP20
Series	AC500
Mounting Type	DIN rail
Programming Software	Automation Builder
Communication Interfaces	Ethernet, Serial
Digital Inputs	Available
Digital Outputs	Available
Analog Inputs	Available
Analog Outputs	Available
Digital Input Voltage	24V DC
Digital Output Voltage	24V DC
Analog Input Type	Voltage, Current, RTD, Thermocouple
Analog Output Type	Voltage, Current
Protection	Short-circuit
CPU	Various models available
Digital I/O	Expandable
Analog I/O	Expandable
Power Supply	24V DC
Certifications	CE, UL, cUL, ATEX
Memory	Depends on CPU model

Summary

1 AC522

1.1 Assembly

Procedure for assembling the AC522 module.

1.2 Disassembly

Procedure for disassembling the AC522 module.

1.3 Dimensions

1.4 Connection

Wiring and terminal assignments for the AC522 module.

2 AI523

2.1 Assembly

Procedure for assembling the AI523 module.

2.2 Disassembly

Procedure for disassembling the AI523 module.

2.3 Dimensions

2.4 Connection

Wiring and terminal assignments for the AI523 module.

3 AI531

3.1 Assembly

Procedure for assembling the AI531 module.

3.2 Disassembly

Procedure for disassembling the AI531 module.

3.3 Dimensions

3.4 Connection

Wiring and terminal assignments for the AI531 module.

4 AI581-S

4.1 Assembly

Procedure for assembling the AI581-S module.

4.2 Disassembly

Procedure for disassembling the AI581-S module.

4.3 Dimensions

4.4 Connection

Wiring and terminal assignments for the AI581-S module.

5 AO523

5.1 Assembly

Procedure for assembling the AO523 module.

5.2 Disassembly

Procedure for disassembling the AO523 module.

5.3 Dimensions

5.4 Connection

Wiring and terminal assignments for the AO523 module.

6 AX521

6.1 Assembly

Procedure for assembling the AX521 module.

6.2 Disassembly

Procedure for disassembling the AX521 module.

6.3 Dimensions

6.4 Connection

Wiring and terminal assignments for the AX521 module.

7 AX522

7.1 Assembly

Procedure for assembling the AX522 module.

7.2 Disassembly

Procedure for disassembling the AX522 module.

7.3 Dimensions

7.4 Connection

Wiring and terminal assignments for the AX522 module.

8 CD522

8.1 Assembly

Procedure for assembling the CD522 module.

8.2 Disassembly

Procedure for disassembling the CD522 module.

8.3 Dimensions

8.4 Connection

Wiring and terminal assignments for the CD522 module.

9 CI541-DP

9.1 Assembly

Procedure for assembling the CI541-DP module.

9.2 Disassembly

Procedure for disassembling the CI541-DP module.

9.3 Dimensions

9.4 Connection

Wiring and terminal assignments for the CI541-DP module.

10 CI542-DP

10.1 Assembly

Procedure for assembling the CI542-DP module.

10.2 Disassembly

Procedure for disassembling the CI542-DP module.

10.3 Dimensions

10.4 Connection

Wiring and terminal assignments for the CI542-DP module.

11 CI5x1

11.1 Assembly

Procedure for assembling the CI5x1 module.

11.2 Disassembly

Procedure for disassembling the CI5x1 module.

11.3 Dimensions

11.4 Connection

Wiring and terminal assignments for the CI5x1 module.

12 CI5x2

12.1 Assembly

Procedure for assembling the CI5x2 module.

12.2 Disassembly

Procedure for disassembling the CI5x2 module.

12.3 Dimensions

12.4 Connection

Wiring and terminal assignments for the CI5x2 module.

13 CM582-DP

13.1 Assembly

Procedure for assembling the CM582-DP module.

13.2 Disassembly

Procedure for disassembling the CM582-DP module.

13.3 Dimensions

13.4 Connection

Connection overview for the CM582-DP module.

14 CM589-PNIO(-4)

14.1 Assembly

Procedure for assembling the CM589-PNIO(-4) module.

14.2 Disassembly

Procedure for disassembling the CM589-PNIO(-4) module.

14.3 Dimensions

14.4 Connection

Connection overview for the CM589-PNIO(-4) module.

15 DA501

15.1 Assembly

Procedure for assembling the DA501 module.

15.2 Disassembly

Procedure for disassembling the DA501 module.

15.3 Dimensions

15.4 Connection

Wiring and terminal assignments for the DA501 module.

16 DA502

16.1 Assembly

Procedure for assembling the DA502 module.

16.2 Disassembly

Procedure for disassembling the DA502 module.

16.3 Dimensions

16.4 Connection

Wiring and terminal assignments for the DA502 module.

17 DC522

17.1 Assembly

Procedure for assembling the DC522 module.

17.2 Disassembly

Procedure for disassembling the DC522 module.

17.3 Dimensions

17.4 Connection

Wiring and terminal assignments for the DC522 module.

18 DC523

18.1 Assembly

Procedure for assembling the DC523 module.

18.2 Disassembly

Procedure for disassembling the DC523 module.

18.3 Dimensions

18.4 Connection

Wiring and terminal assignments for the DC523 module.

19 DC532

19.1 Assembly

Procedure for assembling the DC532 module.

19.2 Disassembly

19.3 Dimensions

19.4 Connection

Wiring and terminal assignments for the DC532 module.

20 DI524

20.1 Assembly

20.2 Disassembly

20.3 Dimensions

20.4 Connection

Wiring and terminal assignments for the DI524 module.

21 DI581-S

21.1 Assembly

21.2 Disassembly

21.3 Dimensions

21.4 Connection

Wiring and terminal assignments for the DI581-S module.

22 DO524

22.1 Assembly

22.2 Disassembly

22.3 Dimensions

22.4 Connection

Wiring and terminal assignments for the DO524 module.

23 DO526

23.1 Assembly

23.2 Disassembly

23.3 Dimensions

23.4 Connection

Wiring and terminal assignments for the DO526 module.

24 DX522

24.1 Assembly

24.2 Disassembly

24.3 Dimensions

24.4 Connection

Wiring and terminal assignments for the DX522 module.

25 DX531

25.1 Assembly

25.2 Disassembly

25.3 Dimensions

25.4 Connection

Wiring and terminal assignments for the DX531 module.

26 DX581-S

26.1 Assembly

26.2 Disassembly

26.3 Dimensions

26.4 Connection

Wiring and terminal assignments for the DX581-S module.

27 PD501-4CH

27.1 Assembly

27.2 Disassembly

27.3 Dimensions

27.4 Connection

Wiring and terminal assignments for the PD501-4CH module.

28 PM595

28.1 Assembly

28.2 Disassembly

28.3 Dimensions

28.4 Connection

Connection overview for the PM595 module.

29 PM56xx-2ETH

29.1 Assembly

29.2 Disassembly

29.3 Dimensions

29.4 Connection

Connection overview for the PM56xx-2ETH module.

30 PM5xx (-y)

30.1 Assembly

30.2 Disassembly

30.3 Dimensions

30.4 Connection

Connection overview for the PM5xx (-y) module.

31 TB56xx-2ETH

31.1 Assembly

31.2 Disassembly

31.3 Assembly with Screws

31.4 Dimensions

31.5 Connection

Connection overview for the TB56xx-2ETH terminal base.

32 TB51x-TB54x

32.1 Assembly

32.2 Disassembly

32.3 Assembly with Screws

32.4 Dimensions

32.5 Connection

Connection overview for the TB51x-TB54x terminal base.

33 TU582-S

33.1 Assembly

33.2 Disassembly

33.3 Assembly with Screws

33.4 Dimensions

33.5 Connection

Connection overview for the TU582-S terminal unit.

34 TU5xx

34.1 Assembly

34.2 Disassembly

34.3 Assembly with Screws

34.4 Dimensions

34.5 Connection

Connection overview for the TU5xx terminal base.