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RSV Mille 1000 1999
APRILIA RSV Mille 1000 1999 User Manual
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Aprilia Consumer Service Spa
Technical Service and Training
Release 4 july 99
This material is didactic and
may be changed following the technical
development of the product
RSV 1000 Technical Training Course
RSV
Mille
2
Table of Contents
Design Concept
3
The Engine
4
The Countershafts
4
The Dry Sump
5
The Power Clutch
5
Lnjection
6
The Exhaust
7
Cycle Parts
9
Components
10
The Headlamp
10
The Brakers
11
Section 01: Injection System
12
RSV 1000 Fuel Injection System
14
Compensation Devices
16
Injection Stop Control
18
Safety Systems
19
Kick Back Prevention
19
Tip over Sensor
19
Side Stand and Clutch Switches (Possible Conditions)
19
Self-Diagnostic Function
20
How to Access the Dealer Mode
20
Important Notes
21
Faults Table
22
Troubleshooting
23
Start and Run Possibility
24
Operation - Dashboard Keys
25
Km/H, MPH
25
Instantaneous, Maximum Average Speed
25
Excess RPM Warning Light
25
Multifunction
26
Crankshaft Sensor
27
Throttle Position Sensor
27
Section 2: Ignition System
27
Control Strategy
28
Cylinder Recognition
29
Ignition
30
Idling
30
Description of Electronic Injection System
31
The ECU: Electronic Control Unit
32
ECU Electronic Wiring Diagram
34
Connectors
35
Positioning of Sensors and Injectors
36
Camshaft Sensor
37
Throttle Sensor
38
Crankshaft Sensor: Pick-Up
39
Engine Coolant Temperature Sensor
41
Air Temperature Sensor
41
Manifold Pressure Sensor
42
Injectors
43
Starter Motor
44
Diode Module
45
Voltage Regulator
46
Legenda for RS 1000 Electric Wiring Diagram
47
Fuel Circuit
48
Positioning of Electrical Components on Bike
50
Vehicle View
50
Speed Sensor
50
Recharge Voltage Test
52
Alternator Check
52
Section 5: Electrical Checks
52
HT Coil Check
53
Tip over Sensor Check
53
Thermistor Check
53
Throttle Sensor Check
53
Fitting the Throttle Sensor
54
Pressure Sensor Check
55
Diode Module Check
55
Fuel Pump Check
57
Fuel Pump Wiring Diagram
57
Light Wiring Diagram
58
Wiring and Components Check
59
Dashboard Electric Wiring Diagram
63
Check H20 Temperature Indicator
63
Speedometer Check
64
Tachometer Check
64
Frame
66
Section 7 Braking System
68
Front Brake
68
Rear Brake
68
Section 8 Rear Shock Absorber
69
Front Fork Specification
71
PBTL System
72
Operating Principle
72
Timing Setting of RSV MILLE Engine
73
Fixing Crankshaft
74
Timing Setting of the Rear Cylinder
75
Timing Setting of the Front Cylinder
76
Technical Data
77
Section 11: General Data
77
Rsv Mille
77
Lubricant Chart
80
Preliminary Checking Operations
81
Service Maintenance Chart
82
Frame Torque Settings
83
Engine Torque Settings
86
Wiring Diagram
88
Wiring Diagram Key
89
4
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APRILIA RSV Mille 1000 1999 Specifications
General
Brand
APRILIA
Model
RSV Mille 1000 1999
Category
Motorcycle
Language
English
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