Aprilia Consumer Service Spa
Technical Service and Training
Release 4 july 99
This material is didactic and
may be changed following the technical
development of the product
4.FRAME TORQUE SETTINGS
AIR FILTER BOX
Description Qnty Screw\nut Nm Kgm ref.
Securing of the air box cover 7 M5 4 0,4
Securing of the air box to the throttle body 6 M6 8 0,8
Securing of the air intakes 4 SWP3,9 1 0,1
Securing of the air sensor support 1 SWP3,9 1 0,1
FRONT WHEEL
Description Qnty Screw\nut Nm Kgm ref.
Wheel axel nut 1 M25X1.5 80 8
REAR WHEEL
Description Qnty Screw\nut Nm Kgm ref.
Securing of the chain ring 5 M10 50 0,5 L243
Wheel spindle nut 1 M25X1.5 140 14
COOLING SYSTEM
Description Qnty Screw\nut Nm Kgm ref.
Three way thermostat 1 M14X1.5 30 3 L572
Securing cooling fan support 2+2 M6 6 0,6
Securing cooling fan motor to the support 3+3 M4 2 0,2 L243
Cooling liquid exhaust screws 1+1 M6 10 1 L572
Securing of espansion chamber to the ignition coil support 2 M6 10 1
Securing of the espansion chamber top 1 M28X3 MAN. MAN.
Securing filler cap 1 M6 10 1
BRAKING SYSTEMS
Front system
Description Qnty Screw\nut Nm Kgm ref.
Securing of the right and left brake caliper 2+2 M10X1.25 50 5
Securing of brake fluid tank 1 M5 5 0,5
Securing of brake fluid tank support 1 M6 12 1,2
Securing disk brakes 6+6 M8 30 3 L243
Securing front brake pipe 1 M10X1 20 2
Brake liquid bleeding valve
Rear system
Description Qnty Screw\nut Nm Kgm ref.
Securing of the caliper 2 M8 25 2,5
Brake lever pin 1 M8 25 2,5
Securing of brake fluid tank 1 M5 1 0,1
Securing of brake pump 1
Counternut brake axel 1 M6 MAN MAN.
Securing of the disk brake 6 M8 30 3 L243
Securing of the rear brake pipe 1 M10X1 20 2
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