TABLE OF CONTENTS
1
General Information................................................2
Features of Carlyle 06D/E Compressors...........................................2
06D/E Model Number Significance.................................................4
06D/E Compressor Specification Tables ..........................................5
06D/E Refrigeration Compressor Specifications........................5
06D/E Compressor Specifications (60 Hz Units).......................6
06D/E Compressor Specifications (50 Hz Units).......................7
1.0 System Design Considerations...........................8
1.1 General Application Information...........................................8
1.2 Compressor Rating Notes........................................................8
1.3 Refrigerant Piping ................................................................10
1.4 Vibration Isolation................................................................10
1.5 Refrigerant Migration and Floodback..................................10
1.6 Proper Compressor Control and Protection.........................11
1.7 Clean and Dry System...........................................................11
1.8 Prevent Excessive Discharge Temperatures..........................11
1.9 Compressor Interconnection ................................................12
1.10 Motor-Compressor Selection.................................................14
1.11 Outdoor Use...........................................................................14
1.12 Code Approvals......................................................................14
1.13 Compressor Wiring Procedures ............................................14
2.0 Compressor Lubrication System ......................15
2.1 Compressor Lubrication .......................................................15
2.2 The Oil Pump........................................................................16
2.3 Recommended Oils...............................................................16
2.4 06D/E Oil Pressure History ...................................................17
3.0 Capacity Control ..............................................18
3.1 Suction Cut-Off Capacity Control.........................................18
3.2 Design for Proper Oil Return................................................18
3.3 Capacity Control Application Ranges...................................18
3.4 Pump-Down Control.............................................................19
3.5 Unloader Differential Setting................................................19
3.6 Part Load Performance Factors............................................20
3.7 Location and Size of Capacity Control Heat Assembly ........20
3.8 Pressure Differential Required to Load Compressor............21
3.9 Electric Solenoid Capacity Control Operation .....................21
3.10 Suction Pressure Capacity Control Operation......................22
3.11 Pressure Actuated Capacity Control Adjustment..................24
3.12 Variable Frequency Drives.....................................................24
4.0 Compressor Features and Accessories.............25
4.1 06D Compressor Motor Protection .......................................25
4.2 06E Compressor Motor Protection........................................26
4.3 Rated Load Amperes (RLA) and
Maximum Continuous Current (MCC) ...............................30
4.4 06D Compressor MCC Values................................................31
4.5 06E Compressor MCC Values ................................................31
4.6 06D Compressor Contactor Selection...................................31
4.7 06D Compressors: Wire Sizing..............................................31
4.8 06E Compressors: Contactor Sizing and Wire Sizing..........32
4.9 Compressor Nameplate Data................................................32
5.0 Compressor Features and Accessories.............33
5.1 Safety Relief Valves................................................................33
5.2 Suction Strainers...................................................................33
5.3 Oil Safety Switch ...................................................................33
5.4 Crankcase Heaters.................................................................34
5.5 Mufflers .................................................................................34
5.6 Baffle Plates...........................................................................35
5.7 Discharge Line Check Valves ................................................36
5.8 Suction Cut-Off Capacity Control.........................................36
5.9 Cylinder Head Cooling Fans.................................................36
5.10 Spring Mounting...................................................................37
5.11 Solid Mounting .....................................................................37
5.12 Electrical Terminal Parts......................................................37
5.13 Conduit Adapter Plates..........................................................37
5.14 SAE Adapter Fitting ...............................................................37
5.15 Service Valves.........................................................................38
Appendix A: Compressor Outline Drawings...........39
06D Outline Drawings ..............................................................40-52
06E Outline Drawings...............................................................53-70