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Chevrolet Sail 2010 User Manual
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1
Chevrolet 2010 New S
ail New T
echnical
T
raining
- Learner's Manual
1
Vehicle Introduction
1.1
V
ehicle Identification
1.1.1
V
ehicle VIN
Code
1.
VIN Code
2.
Position of
VIN
Code
（
1
）
The
vehicle
identification
label
（
1
）
is
in
the
top
left
corner
of
the
dashboard,
and
you
can
see
it
from
outside
through
the
windscreen.
3.
Position of
VIN
Code
（
2
）
Vehicle Identification Number
（
VIN
）
is e
ngraved in
the top right side o
f the bul
khead.
4
6
Table of Contents
Default Chapter
1
Table of Contents
1
1 Vehicle Introduction
5
Vehicle Identification
5
Vehicle VIN Code
5
Vehicle Nameplate
6
Vehicle Fit-Out Table
8
2 Engine
11
Engine Identification
11
Identification of Engine Label
11
Significance of Engine Serial Number
12
Engine Parameters
12
Engine Oil
12
Spark Plugs
12
Corresponding Temperature and Resistance Values of Engine Coolant Temperature Sensor and Intake Air Temperature Sensor
13
Ignition System Specifications
13
Engine Identification Diagram
15
L Lmu
15
L Lcu
19
Engine Maintenance and Service
25
Timing Calibration
25
Valve Clearance Adjustment （1.2&1.4
26
Engine Management System
27
ECM Input
27
ECM Output
28
EGR Valve
28
Programming and Setting of Engine Control Module
28
Idle Read-In Program
29
Circuit Diagrams
32
Vehicle Speed Sensor Schematic Diagram （1.2MT
32
Ignition Control Sensor Schematic Diagram （1.2MT
33
Ignition Control - Ignition System Schematic Diagram （1.2MT
34
Engine Cooling System Schematic Diagram （1.2MT
35
Engine Data Sensor - Pressure and Temperature Schematic Diagram （1.2MT
36
Engine Data Sensor - Oxygen Sensor Schematic Diagram （1.2MT
37
Module Power, Grounding and Serial Data Schematic Diagram （1.2MT
38
Startup and Charging Schematic Diagram （1.2MT
39
Fuel Control System - Fuel Pump Control System and Oil Injector Schematic Diagram
40
Equipment Control Schematic Diagram （1.2MT
41
Controlled and Monitored Parts Schematic Diagram （1.2MT
42
Evaporator Schematic Diagram （1.2MT
44
Ignition Control Sensor Schematic Diagram （1.4
46
Ignition Control - Ignition System Schematic Diagram （1.4
47
Engine Data Sensor - Pressure and Temperature Schematic Diagram （1.4
48
Engine Data Sensor - Oxygen Sensor Schematic Diagram （1.4
50
Module Power, Grounding and Serial Data Schematic Diagram （1.4
51
Startup and Charging Schematic Diagram （1.4
52
Fuel Control System - Fuel Pump Control System and Oil Injector Schematic Diagram
53
Equipment Control Schematic Diagram （1.4
54
Controlled and Monitored Parts Schematic Diagram （1.4
55
Pedal Position - Throttle Schematic Diagram （1.4
56
3 Transmission
58
Transmission Identification
58
Transmission Oil
59
Transmission Specifications
59
SH63-MT Specifications
59
SH63A-MT Specifications
60
Transmission Identification
60
SH63 Housing
60
SH63A Housing
61
EMT Housing
62
SH63 Gear Unit
63
Learner's Manual
63
SH63 Gear Unit
64
SH63 Input Shaft
65
Output Shaft
66
Differential
67
Oil Level Inspection
67
Vehicle Speed Sensor
68
4 Electrical System
69
Windows Adjustment
69
Adjustment of Outer Front Door Handle Lever
69
Adjustment of Outer Rear Door Handle Lever
70
Description and Operation of Data Link Communication
70
Universal Asynchronous Receiver Transmitter （UART） Data Circuit
71
Keyword 2000 Data Circuit
71
Audio Security System
71
Area Code of Audio System
72
Electrical Appliances Circuit Diagrams
73
Power Windows Circuit Diagram 1
73
Power Windows Circuit Diagram 2
74
Demister Circuit Diagram
75
Horn Circuit Diagram
76
Headlamps Circuit Diagram
77
Signal and License Plate Lamps Circuit Diagram
78
Turn Lamps and Hazard Warning Lights Circuit Diagram
79
Reverse Lamps Circuit Diagram
80
Brake Lamps Circuit Diagram
81
Fog Lamps Circuit Diagram
82
Exterior Mirrors Circuit Diagram
83
Door Pillar Switch Circuit Diagram
84
Central Door Lock Control Module Circuit Diagram
85
Wiper & Scrubber Circuit Diagram
86
Data Communication Circuit Diagram
87
Cigarette Lighter Circuit Diagram
88
Sunroof Circuit Diagram
89
Air Conditioning Compressor Control
90
Air Conditioning Blower Control
91
Audio System
92
Instrument Circuit Diagram
93
Instrument & Alarm Indicator Light
94
Instrument Indicator Lights and Illumination
95
5 Braking System
96
ABS Oil Circuit Diagram
96
System Introduction
96
Operation Mode
97
Normal Braking Mode
97
Anti-Lock Braking Mode - Connection
98
Anti-Lock Braking Mode - Maintenance
99
Anti-Lock Braking Mode - Separation
100
Decoupled Dynamic Rear Proportioning （DDRP
101
Electronic Brake Control Module （EBCM
103
Solenoid Valve Relay
103
Wheel Speed Sensor and Toothed Ring
103
Anti-Lock Braking System（Abs）Warning Light
104
Brake Warning Light
104
Rear Drum Brake
104
Drum Brakes Adjustment
105
The Wear-In of Brake Shoes and Brake Drums
106
Hydraulic Braking System Exhaust
106
Hand Brake Adjustment
109
Braking System Circuit Diagrams
110
Power and Ground Circuit Diagram of Braking System
110
ABS Wheel Speed Sensor Circuit Diagram
111
ABS Circuit Diagram
112
Braking Warning System Circuit Diagram
113
6 Steering System
114
Power Steering System Specifications
114
Component Identification
115
Component Diagram （1.2L
115
Component Diagram （1.4L
116
Power Steering System Exhaust
116
7 Suspension System
118
Suspension System Specifications
118
Component Identification of Suspension System
118
Front Suspension
118
Rear Suspension
119
8 MDI/RDS and Programming
120
MDI
120
MDI Identification
120
4
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Chevrolet Sail 2010 Specifications
General
Brand
Chevrolet
Model
Sail 2010
Category
Automobile
Language
English
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