Copyright © 2010 Honeywell GmbH All Rights Reserved EN1B-0375GE51 R0910
3.4
Excel 800
SYSTEM
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
Safety Information............................................................. 3
General Safety Information............................................ 3
Safety Information as per EN60730-1............................ 3
System Overview............................................................... 4
System Architecture....................................................... 4
I/O Modules ................................................................... 5
Interfaces and Bus Connections .................................... 8
Technical Data............................................................... 8
Planning ............................................................................. 9
Overview........................................................................ 9
Transformer Selection ................................................... 9
Fusing Specifications................................................... 10
System Protective Earth Grounding............................. 10
Lightning Protection ..................................................... 10
Panel Bus Topologies.................................................. 10
LONWORKS Bus Topologies.......................................... 11
C-Bus Topologies ........................................................ 11
Accessories ................................................................. 11
Cable Specifications .................................................... 12
Dimensions .................................................................. 15
Mounting/Dismounting Modules.................................... 17
Mounting/Dismounting Controller/Sockets ................... 17
Mounting/Dismounting Electronic Modules .................. 19
Mounting/Dismounting Manual Disconnect Modules ... 20
Mounting/Dismounting Auxiliary Terminal Packages ... 21
Mounting/Dismounting Cross Connectors.................... 22
Mounting/Dismounting Swivel Label Holders............... 22
Wiring and Setting Up the System................................. 23
General Safety Considerations .................................... 23
Wiring Terminals.......................................................... 23
Connecting Power Supply............................................ 24
Connecting Single Bus Controller Systems ................. 25
Connecting Panel Bus and LONWORKS Bus Mixed
Controller Systems ...................................................... 26
Setting Address of Panel Bus I/O Modules .................. 28
Setting I/O Bus Switch ................................................. 28
Connecting Field Devices ............................................ 29
Commissioning I/O Modules ........................................ 30
Updating Software ....................................................... 30
Connecting to External Systems or Interfaces ............. 31
Connecting via LONWORKS Bus.................................... 31
Connecting via C-Bus .................................................. 32
Connecting HMIs or Laptops ....................................... 32
Connecting Modems .................................................... 32
Description of the XCL8010 Controller Module............. 33
Overview...................................................................... 33
Features....................................................................... 34
Description of the I/O Modules....................................... 39
Common Features ....................................................... 39
Analog Input Modules .................................................. 39
Analog Output Modules ............................................... 44
Binary Input Modules ................................................... 49
Relay Output Modules ................................................. 52
Floating Output Module................................................ 57
Mixed Panel Bus I/O Modules...................................... 61
Description of Extra Parts............................................... 64
Manual Disconnect Modules........................................ 64
XS814 Auxiliary Terminal Package.............................. 65
XS830 Auxiliary Terminal Package.............................. 65
XS831 Auxiliary Terminal Package.............................. 65
Cross Connectors ........................................................ 66
XAL10 Swivel Label Holders........................................ 66
XAL11 Swivel Label Holders........................................ 66
XS816 Bridge Connectors ........................................... 66
LON Software Interface Description .............................. 67
Overview...................................................................... 67
XFL821 Analog Input Module ...................................... 67
XFL(R)822 Analog Output Module............................... 69
XFL823 Binary Input Module ....................................... 71
XFL(R)824 Relay Output Module................................. 72
Troubleshooting .............................................................. 73
Testing Wiring Connections ......................................... 73
Troubleshooting on the XCL8010 Controller................ 73
I/O Modules Troubleshooting....................................... 77
Appendix 1: System Protective Earth Grounding......... 81
Excel 800 Systems and SELV ..................................... 81
Excel 800 Systems and Standard EN60204-1............. 81
Earth Grounding of EN60204-1 Applicable Systems ... 81
Appendix 2: Remote Communications.......................... 83
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