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Hypertherm
Cutter
Command THC
Hypertherm Command THC User Manual
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P
ARTS LI
ST
6-8
CommandT
H
C for X
-
Y T
able
Instruction Manual
11
Figure
6-9 Power
cord
P
ower cords
Index no.
P
art no.
Description
Quantity
1
008960
D
omestic power cord, 115 V
AC
1
2
008961
I
nternational power cord, 230 VA
C (not shown)
1
1
Operator pendant
Index no.
P
art no.
Description
Quantity
1
053019
Operator pendant, with 25 ft. cable
1
027
665
Protective cover (not shown)
1
228057
Kit: cable replacement
1
Figure
6-7 Operator
pendant
1
196
198
Table of Contents
English
10
Electromagnetic Compatibility (Emc
5
Warranty
7
Table of Contents
10
Safety
14
Recognize Safety Information
15
Follow Safety Instructions
15
Cutting Can Cause Fire or Explosion
15
Electric Shock Can Kill
16
Static Electricity Can Damage Circuit Boards
16
Toxic Fumes Can Cause Injury or Death
17
A Plasma Arc Can Cause Injury and Burns
18
Arc Rays Can Burn Eyes and Skin
18
Grounding Safety
19
Compressed Gas Equipment Safety
19
Gas Cylinders Can Explode if Damaged
19
Noise Can Damage Hearing
20
Pacemaker and Hearing Aid Operation
20
A Plasma Arc Can Damage Frozen Pipes
20
Additional Safety Information
21
Symbols and Markings
21
Warning Label
22
Warning Labels
22
Dry Dust Collection Information
24
Français
25
Sécurité
25
Dentifier Les Consignes de Sécurité
26
Identifier Les Consignes de Sécurité
26
Les Chocs Électriques Peuvent Être Fatals
27
L'électricité Statique Peut Endommager Les Cartes de Circuits Imprimés
27
Les Vapeurs Toxiques Peuvent Provoquer des Blessures Ou la Mort
28
L'arc Plasma Peut Provoquer des Blessures Ou des Brûlures
29
Les Rayons de L'arc Peuvent Brûler Les Yeux Et la Peau
29
Mise À la Masse Et À la Terre
30
Sécurité des Bouteilles de Gaz Comprimé
30
Les Bouteilles de Gaz Comprimé Peuvent Exploser en Cas de Dommages
30
Le Bruit Peut Provoquer des Problèmes Auditifs
31
Pacemakers Et Prothèses Auditives
31
Un Arc Plasma Peut Endommager Les Tuyaux Gelés
31
Symboles Et Marquage
32
Étiquettes de Sécurité
33
Suivre Les Instructions de Sécurité
26
Étiquettes de Sécurité
34
Information Sur Le Dépoussiérage
35
Section 1A
25
Español
36
Seguridad
36
Section 1B SEGURIDAD
36
Reconocimiento de Información de Seguridad
37
Siga las Instrucciones de Seguridad
37
Los Cortes Pueden Provocar Incendios O Explosiones
37
El Choque Eléctrico Puede Provocar la Muerte
38
Electricidad Estática Puede Dañar Tablillas de Circuito
38
Humos Tóxicos Pueden Causar Lesiones O Muerte
39
El Arco de Plasma Puede Causar Lesiones y Quemaduras
40
Los Rayos del Arco Pueden Producir Quemaduras en Los Ojos y en la Piel
40
Seguridad de Toma a Tierra
41
Seguridad de Los Equipos de Gas Comprimido
41
Los Cilindros de Gas Pueden Explotar si Están Dañados
41
El Ruido Puede Deteriorar la Audición
42
Operación de Marcapasosy de Audífonos
42
Un Arco Plasma Puede Dañar Tubos Congelados
42
Símbolos y Marcas
43
Etiquetas de Advertencia
44
Información sobre la Colección de Polvo Seco
46
General
49
Specifications
50
THC Control Module
50
Plasma Interface Assembly
51
X-Y Lifter Assembly
52
Operator Pendant
53
X-Y Lifter Breakaway Option
54
Setup
55
Upon Receipt
56
Standard Components
56
Optional Components
56
Claims
56
Power Requirements
56
System Unit Mounting
57
THC Control Module
57
Plasma Interface Assembly
58
X-Y Lifter Assembly
59
Torch Mounting Block Kit
60
Torch Breakaway Kit (Optional)
62
Install the Torch (Without Torch Breakaway Option)
64
Install the Torch (with Torch Breakaway Option)
65
System Interconnections
66
THC System Cables
66
Machine Interface Cable
68
THC Selectable Responses
70
DIP Switch Positions
71
Commandthc Serial Protocol
72
Grounding Requirements
74
Power Cord Grounding
74
Protective Earth Ground
74
Lifter I/O Cable
75
Plasma Interface Cable
76
CNC Interface Cable
77
Pendant Extension Cable
79
Motor Drive Cable
80
HD3070 System Interconnections
81
HT2000 System Interconnections
88
HT2000LHF System Interconnections
95
HT4001 System Interconnections
102
MAX100 System Interconnections
108
MAX200 System Interconnections
113
POWERMAX System Interconnections
120
HT4400 System Interconnections
126
HPR System Interconnections
135
HSD System Interconnections
149
Operation
156
Operating Controls
157
THC Control Module
157
Operator Pendant
157
Pendant Display Screens
159
Automatic Operation Screen
160
Manual Operation Screen
160
Manual Operation Screen
163
Setup Screen a
164
Determining Pierce Height Factor
166
Typical Pierce Height Factor
166
Pierce Height Factor for Thicker Materials
167
THC Operating Cycle Time-Lines
169
Automatic Mode Time-Line
170
Problems and Solutions
171
Manual Mode Time-Line
173
Maintenance
174
Routine Maintenance
175
X-Y Lifter Sealing Band Removal and Replacement
175
Troubleshooting
179
Diagnostic Screen B
179
Error Messages
179
AC Power Distribution
183
Motor Drive Board Status Lights During Normal Power-Up
184
DC Power Distribution
185
Control Board Status Lights During Normal Power-Up
187
Interface Board Status Lights During Normal Power-Up
189
Parts List
190
THC Control Module
191
Plasma Interface Assembly
193
Rail X-Y Lifter Assembly
194
X-Y Lifter Torch Mounting Block Kits
195
X-Y Lifter Breakaway Kit - Optional
196
Operator Pendant
197
Power Cords
197
Ohmic Contact Wire
198
Recommended Spare Parts
199
Wiring Diagrams
200
Introduction
200
Wiring Diagrams
201
Appendix Aparts LIST for OLDER SYSTEMS
212
Rail Lifter
212
Plasma Interface Assembly
213
THC Control Module
214
Appendix Bpendant CONTRAST ADJUSTMENT PROCEDURE
217
4
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Hypertherm Command THC Specifications
General
Brand
Hypertherm
Model
Command THC
Category
Cutter
Language
English
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