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powermax900
Hypertherm powermax900 User Manual
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A
PPENDIX
B
Operator Manual
72
Table of Contents
English
6
Electromagnetic Compatibility
4
Warranty
5
Table of Contents
6
Recognize Safety Information
11
Follow Safety Instructions
11
Cutting Can Cause Fire or Explosion
11
Electric Shock Can Kill
12
Cutting Can Produce Toxic Fumes
12
Arc Rays Can Burn Eyes and Skin
13
Compressed Gas Equipment Safety
14
Additional Safety Information
14
Noise Can Damage Hearing
14
Gas Cylinders Can Explode if Damaged
14
Pacemaker and Hearing Aid Operation
14
Français
16
Default Chapter
16
SECTION 1A SÉCURITÉ
16
Danger Avertissement Précaution
17
Identifier Les Consignes de Sécurité
17
Le Coupage Peut Provoquer un Incendie Ou Une Explosion
17
Suivre Les Instructions de Sécurité
17
Le Coupage Peut Produire des Vapeurs Toxiques
18
LES CHOCS ÉLECTRIQUES PEUVENT Être Fatals
18
L'arc Plasma Peut Provoquer des Blessures Ou des Brûlures
19
Les Rayons de L'arc Peuvent Brûler Les Yeux Et la Peau
19
Mise À la Masse Et À la Terre
19
Le Bruit Peut Provoquer des Problèmes Auditifs
20
Les Bouteilles de Gaz Comprimé Peuvent Exploser en Cas de Dommages
20
Pacemakers Et Prothèses Auditives
20
Sécurité des Bouteilles de Gaz Comprimé
20
Specifications
22
Section 2 Specifications
22
Introduction
23
Figure 2-1 Powermax900 Hand Plasma Cutting System
23
Specifications
23
Specifications
24
Power Supply
24
Figure 2-2 Powermax900 Power Supply with Dimensions
24
Pac125 Torches
25
PAC125T Hand Torch Assembly
25
PAC125M Machine Torch Assembly
25
Figure 2-3 PAC125T Torch with Dimensions
25
Figure 2-4 PAC125M Torch with Dimensions
25
S Mark
26
Iec Symbols Used
27
Section 3 Setup
28
Setup
28
Claims
29
Upon Receipt
29
Figure 3-1 Powermax900 Power Supply Hoisting Setup
30
Hoisting Requirements
30
Figure 3-2 Rear Panel
31
Voltage Configurations
31
Figure 3-3 200V or 208V Configuration
32
Figure 3-4 230V or 240V Configuration
32
Figure 3-5 400V or 480V Configuration
32
Power Cord Plugs
33
Power Cords
33
208/240/480/600V Power Supplies
33
200/230/400V Power Supplies
33
Figure 3-6 Power Cord Preparation
33
Figure 3-6A Power Cord Preparation - CE
33
Single-Phase and Three-Phase Power Configurations
34
Single-Phase
34
Three-Phase - Non-CE
34
Figure 3-7 Single-Phase Power
34
Figure 3-8 Three-Phase Power Non-CE
34
Power Requirements
35
Line Voltage Disconnect Box
35
Figure 3-9 Three-Phase CE Power
35
Three-Phase - CE
35
Three-Phase CE
35
Figure 3-10 Proper Work Clamp Connection
36
Grounding Requirements
36
Work Cable and Clamp
36
Gas Supply Requirements
37
Air Supply Quality
37
Additional Air Filtration
37
Nitrogen Quality
37
Figure 3-11 Recommended Three-Stage Air Filtration System
37
Figure 3-12 Rear Panel, Gas Supply Connection to Filter
38
PAC125M ON/OFF Pendant Connection
39
PAC125M Torch ON/OFF Switch Connection Data
39
PAC125M Torch Alignment
39
Figure 3-13 ON/OFF Pendant Connection
39
Gas Supply Connection
38
Torch Lead Connection
38
Figure 3-14 Aligning the Machine Torch with Square
40
Figure 3-15 Machine Interface Cable and Signals
40
Arc Voltage
41
Figure 3-17 Machine Interface Board Connections for Arc Voltage
41
Machine Interface with Pac125M
40
Figure 3-16 Feeding Arc Voltage Cable to Machine Interface Board
41
Operation
42
Section 4 Operation
42
Controls and Indicators
43
Figure 4-1 Powermax900 Controls and Indicators
43
Figure 4-2 Powermax900 Operating Indicators and Adjustments
44
Pilot Arc Controller Option
45
Figure 4-3 Proper Work Clamp Connection
45
PAC125T Safety Trigger Operation
46
Figure 4-4 PAC125T Torch Safety Trigger Operation
46
Operating Instructions
44
Operating Tips
47
Changing Consumable Parts
47
Figure 4-5 Consumables
48
Cutting
49
Figure 4-6 Starting a Cut
49
Figure 4-7 Cutting a Circle
50
Figure 4-8 Dragging the Torch
50
Figure 4-9 Piercing
51
Piercing
51
Figure 4-10 Gouging
52
Gouging
52
Cut Chart - 55A Standard Consumables
53
Cut Chart - 35A Consumables
54
Common Cutting Faults
55
Maintenance/Parts
56
Section 5 Maintenance/Parts
56
Introduction
57
Routine Maintenance
57
Bowl Draining and Filter Element Cleaning
57
Figure 5-1 Filter Assembly
57
Figure 5-2 Air Filter Removal
58
Removal, Cleaning and Replacement of the Cooling Air Filter
58
Basic Troubleshooting
59
Technical Questions
62
Parts
63
Consumable Parts Kits
63
Consumable Parts Kit - CE (128289)
63
Hand Consumable Parts Kit
63
Machine Consumable Parts Kit
63
Consumable Parts Kit - CE
63
Consumable Configurations
64
Figure 5-3 Shielded Consumable Configurations
64
Figure 5-4 Unshielded Consumable Configurations
64
Figure 5-5 PAC125T Torch Assembly and Leads
65
PAC125T Torch Assembly
65
PAC125T Torch Assembly and 25 Ft (7.6 M) Lead - 083066
65
PAC125T Torch Assembly and 50 Ft (15.2 M) Lead - 083067
65
Figure 5-6 PAC125M Torch Assembly and Leads
66
PAC125M Torch Assembly and 14 Ft (4.3 M) Lead - 083069 W/Pigtail, 083073 no Pigtail
66
PAC125M Torch Assembly and 25 Ft (7.6 M) Lead - 083068 W/Pigtail, 083072 no Pigtail
66
PAC125M Torch Assembly and 35 Ft (10.6 M) Lead - 083070 W/Pigtail, 083074 no Pigtail
66
PAC125M Torch Assembly and 50 Ft (15.2 M) Lead - 083071 W/Pigtail, 083075 no Pigtail
66
Power Supplies - 200/230/400V, 1F/3F, 50/60 Hz
67
Power Supplies - 208/240/480V, 1F/3F, 60 Hz
67
Power Supplies - 400V CE
67
Powermax900 Field Upgrade Kits and Optional Parts
67
Power Supplies - 400V Ce, 3F, 50 Hz
68
Changing Fuses
70
Figure A-1 F1 and F2 Fuse Location
70
Standards Index
71
Aeration Manifold
72
Other manuals for Hypertherm powermax900
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Field Service Bulletin
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Hypertherm powermax900 Specifications
General
Brand
Hypertherm
Model
powermax900
Category
Welding System
Language
English
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