Page: 24
FM-200® FILL MANUAL
Revision B
Document # DOC180
Issued: August 16, 2010
Revised: April 2, 2012
Section 5 System Recharge and Reset
5.2.2 Cleaning and Servicing The Valve Assembly
Janus Fire Systems recommends that the following steps be followed prior to relling the cylinder(s):
Check the pressure gauge and cylinder weight to verify the cylinder is empty and at atmospheric pressure before
attempting to remove the valve. Failure to comply could result in personal injury or death from violent cylinder
movement or over-exposure to high concentrations of agent.
• Removethevalveassemblyfromthecylinder.
• Removethediptubefromthevalveassembly.
• Removethetopcap.
• Pushthepistonassemblyupandoutofthetopofthevalvebodyandinspectboththepistonandvalve
body bore for damage.
• Cleanallinternalvalvesurfacesusingcautionnottoscratchornicktheseatingsurfaces.
• Holdthe pistoninplace bycarefully gripping thesmaller diameter cylindrical surface with a strap
wrench or similar device. Use a pin-style spanner wrench to remove the piston cap by turning it
counter-clockwise.
• ReplacethelowerpistonO-ringaroundthepistoncap.
• Reinstallthepistoncapusingthestrapwrenchandspannerwrench.Tightenuntilthecapbottomsout
on the piston body.
• RemovetheupperpistonO-ringonthepistonbodyanddiscard.
• LubricatethenewupperpistonO-ringwithMolykote55byDowCorning(P/N19056)orequivalent
and install the new upper piston O-ring onto the piston body.
• LightlylubricatetheinternalvalveborewithMolykote55byDowCorning(P/N19056)orequivalent
and insert the valve piston into the valve body.
• RemovethevalvecapO-ringanddiscard.
• TopreventdamagetothenewvalvecapO-ringduringinstallationcoverthethreadsofthevalvecap
with masking tape.
• Lightly lubricate the new valve cap O-ring with Molykote 55 by Dow Corning (P/N 19056) or
equivalent and install on the valve cap.
• Removemaskingtapefromvalvecapthreadsandcleanthethreadsonthevalvecap.Carefullythread
the top cap onto the valve assembly. Tighten securely, do not apply excessive force.