CONTENTS
5
25.1 BEFORE STORAGE ..................................................................................................................3-46
25.2 DURING STORAGE ...................................................................................................................3-46
25.3 AFTER STORAGE .....................................................................................................................3-46
MAINTENANCE
26. OUTLINE OF SERVICE .................................................................................................. 4-1
26.1 OIL................................................................................................................................................4-1
26.2 GREASE.......................................................................................................................................4-1
26.3 OIL STORAGE AND PRESERVATION........................................................................................4-1
26.4 FILTERS .......................................................................................................................................4-1
27. LUBRICANT LIST ........................................................................................................... 4-2
27.1 AX – GASOLINE/LPG ENGINE ...................................................................................................4-2
27.2 BX – GASOLINE/LPG ENGINE ...................................................................................................4-3
27.3 BX – DIESEL ENGINE .................................................................................................................4-4
27.4 OIL AND GREASING CHART ......................................................................................................4-5
28. SERVICE DATA .............................................................................................................. 4-6
28.1 AX SERVICE DATA – ALL MODELS ...........................................................................................4-6
28.2 BX SERVICE DATA – GASOLINE/LPG ENGINE ........................................................................4-7
28.3 BX SERVICE DATA – DIESEL ENGINE ......................................................................................4-8
28.4 TORQUE LIST..............................................................................................................................4-9
29. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..................................... 4-10
30. MAINTENANCE SCHEDULE CHART.......................................................................... 4-11
31. MAINTENANCE ............................................................................................................ 4-15
31.1 FIRST ONE MONTH OR INITIAL 200 HOURS SERVICE .........................................................4-15
31.2 EVERY 2 WEEKS OR EVERY 100 HOURS SERVICE .............................................................4-19
31.3 EVERY MONTH OR EVERY 200 HOURS SERVICE ................................................................4-19
31.4 EVERY 500 HOURS SERVICE..................................................................................................4-26
31.5 EVERY 3 MONTHS OR EVERY 600 HOURS SERVICE...........................................................4-27
31.6 EVERY 1,000 HOURS SERVICE (EPA AND DIESEL ENGINES).............................................4-27
31.7 EVERY 6 MONTHS OR EVERY 1,200 HOURS SERVICE........................................................4-27
31.8 EVERY 2,000 HOURS SERVICE...............................................................................................4-28
31.9 EVERY YEAR OR EVERY 2,400 HOURS SERVICE ................................................................4-28
31.10 EVERY 18 MONTHS OR EVERY 3,600 HOURS SERVICE......................................................4-29
32. REPLACEMENT PROCEDURES ................................................................................. 4-30
32.1 REPLACING FUSES AND RELAYS ..........................................................................................4-30
32.2 REPLACING TIRES ...................................................................................................................4-32
32.3 REPLACING LAMPS..................................................................................................................4-33
33. LIFT TRUCK WASHING PROCEDURE ....................................................................... 4-34
33.1 GENERAL PRECAUTIONS........................................................................................................4-34
33.2 WASHING INSTRUCTIONS.......................................................................................................4-34