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KTM 2015 200 Duke User Manual

KTM 2015 200 Duke
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8 RIDING INSTRUCTIONS 61
B00782-10
Sit on the vehicle, take the weight off of the side stand, and move up all the way.
Turn the emergency OFF switch to the position .
Switch on the ignition by turning the ignition key to the position .
After you switch on the ignition, you can hear the fuel pump working for about two
seconds. The function check of the combination instrument is run at the same
time.
Shift gear to neutral.
The green idling speed indicator lamp N lights up.
Press the electric starter button .
Info
Do not press the electric starter button until the combination instrument func-
tion check is finished.
When starting, DO NOT open the throttle. If you open the throttle during the start-
ing procedure, fuel is not injected by the engine management system and the
engine cannot start.
Press the starter for a maximum of 5 seconds. Wait for a least 5 seconds before
trying again.
This motorcycle is equipped with a safety starting system. You can only start the
engine if the transmission is in neutral or if the clutch is pulled when a gear is
engaged. If the side stand is folded out and you shift into gear and release the
clutch, the engine stops.
8.3 Starting off
Pull the clutch lever, engage 1st gear, release the clutch lever slowly, and simultaneously open the throttle carefully.
Tip
If the engine dies while starting off, only pull the clutch lever and press the electric starter button. You do not need to shift into
neutral.

Table of Contents

Questions and Answers:

KTM 2015 200 Duke Specifications

General IconGeneral
BrandKTM
Model2015 200 Duke
CategoryMotorcycle
LanguageEnglish

Summary

Means of Representation

Symbols Used

Explains symbols used in the manual for clarity and safety.

Formats Used

Details typographical formats for consistent document understanding.

Safety Advice

Use Definition and Scope

Defines the motorcycle's intended use for road operation only.

General Safety Instructions

Provides essential guidelines for safe vehicle operation.

Degrees of Risk and Symbols

Identifies danger levels (Danger, Warning, Caution) and associated symbols.

Tampering Warning

Warns against tampering with noise control systems and vehicle design.

Safe Operation Guidelines

Covers safe riding practices, including substance influence and burns.

Protective Clothing Recommendation

Emphasizes the necessity of wearing appropriate protective gear.

Work Rules and Procedures

Outlines rules for performing work on the motorcycle, including special tools.

Environmental Protection

Advises on responsible use and disposal of fluids and components.

Importance of the Owner's Manual

Stresses the need to read the manual for operation, handling, and maintenance.

Important Information

Guarantee and Warranty Terms

Details conditions for warranty claims and voiding warranty.

Operating and Auxiliary Substances

Advises on proper use of fuel, lubricants, and environmental hazards.

Spare Parts and Accessories Policy

Recommends approved KTM parts and installation by authorized workshops.

Service and Maintenance Requirements

Highlights the importance of correct service for optimal operation and longevity.

Understanding Manual Figures

Explains that figures may show special equipment and partial disassembly.

Customer Service and Support

Directs users to KTM dealers for questions and information.

View of Vehicle

Front Left View and Components

Identifies major components from the front left perspective.

Rear Right View and Components

Identifies major components from the rear right perspective.

Serial Numbers

Chassis and Type Label Identification

Shows location and identification of chassis and type labels.

Engine Number Location

Indicates where to find the engine number on the vehicle.

Key Number and Codecard

Explains the key number's location on the codecard for spare keys.

Controls

Handlebar Controls

Details clutch, brake levers, throttle, horn, lights, and turn signals.

Ignition and Starter Controls

Explains emergency OFF, ignition/steering lock, and starter button.

Combination Instrument Functions

Covers display overview, activation, warnings, buttons, and various menus.

Other Vehicle Controls

Describes filler cap, seat lock, tool set, grab handles, footrests, levers, and side stand.

Preparing for Use

Advice on First Use

General advice for initial operation, including safety warnings.

Running In the Engine

Guidelines for engine break-in, including maximum engine speed.

Loading the Vehicle Safely

Instructions and warnings regarding vehicle loading and weight limits.

Riding Instructions

Pre-Ride Checks and Maintenance

Lists essential checks to ensure roadworthiness before every trip.

Starting the Motorcycle

Step-by-step procedure for starting the engine safely.

Starting Off from Standstill

Guidance on smoothly moving off in first gear.

Shifting Gears and Riding

Explains gear shifting, load alterations, and safe riding practices.

Applying the Brakes

Details correct brake application, including warnings about wet systems.

Stopping and Parking Procedures

Covers safe stopping, parking, securing the vehicle, and avoiding burns.

Motorcycle Transport Guidelines

Instructions for safely transporting the motorcycle.

Refueling Procedure and Safety

Covers safe refueling, fuel types, and environmental hazards.

Service Schedule

Scheduled Maintenance Intervals

Outlines required service tasks at different mileage/time intervals.

Tuning the Chassis

Adjusting Shock Absorber Spring Preload

Guides on adjusting rear shock preload for different loads.

Adjusting the Shift Lever

Instructions on how to adjust the shift lever position for rider preference.

Service Work on the Chassis

Using Wheel Stands for Service

Procedures for using front and rear wheel stands to lift the bike.

Seat Removal and Installation

Instructions for removing and refitting the passenger and main seats.

Chain Maintenance and Adjustment

Covers chain inspection, cleaning, lubrication, and tension adjustment.

Chain and Sprocket Wear Check

Guides on inspecting chain, rear, and engine sprockets for wear.

Front Spoiler Removal and Installation

Steps for removing and fitting the front spoiler component.

Brake System

Checking Brake Discs

Procedure to check brake disc thickness and for damage.

Front Brake Fluid Level Check and Add

How to check and top up front brake fluid.

Front Brake Linings Check

Procedure to inspect front brake lining minimum thickness.

Foot Brake Lever Free Travel

Checking and adjusting the free travel of the rear foot brake lever.

Rear Brake Fluid Level Check and Add

How to check and top up rear brake fluid.

Rear Brake Linings Check

Procedure to inspect rear brake lining minimum thickness.

Wheels and Tires

Front Wheel Removal and Installation

Step-by-step guide for removing and refitting the front wheel.

Rear Wheel Removal and Installation

Step-by-step guide for removing and refitting the rear wheel.

Rear Hub Rubber Dampers Check

Procedure to check the condition of rear hub rubber dampers.

Tire Condition Check

Inspecting tires for cuts, damage, tread depth, and age.

Tire Air Pressure Check

Correct tire pressure settings for solo and passenger use.

Electrical System

Battery Removal and Installation

Procedures for safely removing and reinstalling the motorcycle battery.

Battery Recharging Procedure

Guidelines for safely recharging the motorcycle battery.

Fuse Replacement

How to identify and replace blown fuses for various circuits.

Headlight Bulb Replacement

Step-by-step instructions for changing the headlight bulb.

Parking Light Bulb Replacement

Instructions for changing the parking light bulb.

Headlight Setting Check and Adjustment

Procedures for checking and adjusting headlight beam alignment.

Cooling System

Cooling System Overview

Explains the circulation and regulation of coolant in the engine.

Antifreeze and Coolant Level Check

How to check coolant level and antifreeze protection.

Draining and Filling/Bleeding Coolant

Procedures for draining and refilling the cooling system.

Tuning the Engine

Throttle Cable Play Adjustment

Checking and adjusting the throttle cable play for smooth operation.

Clutch Lever Play Adjustment

Checking and adjusting the clutch lever play for proper engagement.

Service Work on the Engine

Engine Oil Level Check

Procedure for checking the engine oil level.

Engine Oil and Filter Change

Steps for changing engine oil, oil filter, and cleaning oil screen.

Adding Engine Oil

Instructions for adding engine oil, including recommended types.

Cleaning and Care

Motorcycle Cleaning Procedures

Guidelines for washing the motorcycle, including warnings about pressure washers.

Maintenance for Winter Operation

Steps and precautions for maintaining the motorcycle during winter use.

Storage

Motorcycle Storage Procedure

Steps for preparing and storing the motorcycle for extended periods.

Preparing for Use After Storage

Steps to take the motorcycle out of storage and prepare it for riding.

Troubleshooting

Engine Related Faults

Identifies common engine problems, their causes, and solutions.

Electrical System Faults

Addresses issues with lights, signals, battery, and instrument display.

Speedometer Faults

Troubleshooting tips for a non-functioning speedometer.

Technical Data

Engine Specifications

Detailed technical data about the engine design and components.

Engine Tightening Torques

Specifications for tightening various engine screws and nuts.

Capacities

Lists capacities for engine oil, coolant, and fuel.

Chassis Specifications

Details on frame, fork, brakes, suspension, and tires.

Electrical System Specifications

Data on battery, fuses, lights, and instrument system.

Tire Specifications

Details on front and rear tire sizes and types.

Fork Specifications

Technical information regarding the front fork, including oil type and quantity.

Shock Absorber Specifications

Data on the rear shock absorber, including spring preload settings.

Chassis Tightening Torques

Specifications for tightening various chassis components.

Substances

Brake Fluid Specifications

Details on DOT 4/DOT 5.1 brake fluid standards and suppliers.

Coolant Specifications

Information on coolant type, mixture ratio, and suppliers.

Engine Oil Specifications

Details on SAE viscosity grades and JASO standards for engine oils.

Fork Oil Specifications

Information on the type and grade of fork oil.

Fuel Specifications

Requirements for unleaded super fuel, including ethanol content limits.

Auxiliary Substances

Chain Cleaner and Lube Recommendations

Lists recommended products for chain maintenance.

Fuel Additive and Grease Recommendations

Lists recommended fuel stabilizers and grease.

Motorcycle Cleaner and Spray Recommendations

Lists recommended cleaners and sprays for motorcycle care.

Standards

JASO T903 MA Standard Explained

Explanation of the JASO T903 MA standard for motorcycle engines.

SAE Viscosity Classes Explained

Explanation of SAE viscosity classification for oils.

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