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350 EXC-F 2022
KTM 350 EXC-F 2022 User Manual
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5
SERIAL
NUMBERS
18
5.4
Engine
number
H01047-10
Engine
number
1
is
embossed
on
the
left
side
of
the
engine
over
the
engine
sprocket.
5.5
Fork
part
number
401947-10
The
fork
part
number
1
is
stamped
on
the
inner
side
of
the
fork
stub.
5.6
Shock
absorber
article
number
H02222-10
Shock
absorber
article
number
1
is
stamped
on
the
top
of
the
shock
absorber
above
the
adjusting
ring
towards
the
engine
side.
19
21
Table of Contents
Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice 2
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
9
Overview of Labels
10
Reporting Safety Defects
12
Noise Emission Warranty
12
Operating Noise Warning
12
Manufacturer Warranty for the Exhaust Monitoring System
12
Consumer Rights
13
Tampering Warning
13
Safe Operation
13
Protective Clothing
14
Work Rules
14
Environment
14
Owner's Manual
15
Important Notes
16
Manufacturer Warranty, Implied Warranty
16
Fuel, Auxiliary Substances
16
Spare Parts, Technical Accessories
16
Service
16
Figures
16
Customer Service
16
View of Vehicle 4
17
View of Vehicle, Front Left (Example)
17
View of Vehicle, Rear Right (Example)
18
Serial Numbers 5
19
Vehicle Identification Number
19
Type Label
19
Key Number
19
Engine Number
20
Fork Part Number
20
Shock Absorber Article Number
20
Controls 6
21
Clutch Lever
21
Hand Brake Lever
21
Throttle Grip
21
Horn Button
21
Light Switch
22
Turn Signal Switch
22
Emergency off Switch
22
Start Button
22
Overview of Indicator Lamps
23
Ignition Lock
23
Opening the Fuel Tank Filler Cap
23
Closing the Fuel Tank Filler Cap
24
Cold Start Button
24
Idle Speed Adjusting Screw
25
Shift Lever
25
Foot Brake Lever
26
Side Stand
26
Steering Lock
26
Locking the Steering
27
Unlocking the Steering
27
Combination Instrument
28
Combination Instrument Overview
28
Activation and Test
28
Setting Kilometers or Miles
28
Setting the Combination Instrument
29
Setting the Clock
30
Viewing the Lap Time
30
Display Mode SPEED (Speed)
31
Display Mode SPEED/H (Operating Hours)
31
Setup Menu
31
Setting the Unit of Measurement
32
Display Mode SPEED/CLK (Time)
33
Setting the Clock
33
Display Mode SPEED/LAP (Lap Time)
33
Viewing the Lap Time
34
Display Mode SPEED/ODO (Odometer)
34
Display Mode SPEED/TR1 (Trip Master 1)
35
Display Mode SPEED/TR2 (Trip Master 2)
35
Adjusting TR2 (Trip Master 2)
35
Display Mode SPEED/A1 (Average Speed 1)
36
Display Mode SPEED/A2 (Average Speed 2)
36
Display Mode SPEED/S1 (Stop Watch 1)
37
Display Mode SPEED/S2 (Stop Watch 2)
37
Table of Functions
38
Table of Conditions and Menu Activation
39
Preparing for Use
40
Advice on Preparing for First Use
40
Running-In the Engine
41
Starting Power of Lithium-Ion Batteries at Low Temperatures
42
Preparing the Vehicle for Difficult Operating Conditions
42
Preparing the Vehicle for Riding on Dry Sand
42
Preparing the Vehicle for Riding on Wet Sand
43
Preparing the Vehicle for Riding on Wet and Muddy Circuits
44
Preparing Vehicle for High Temperatures or Slow Riding
44
Preparing the Vehicle for Low Temperatures or Snow
44
Riding Instructions 9
45
Checks and Maintenance Measures When Preparing for Use
45
Starting the Vehicle
45
Starting off
46
Shifting, Riding
46
Braking
47
Stopping, Parking
47
Transporting
48
Refueling
48
10 Service Schedule
50
Additional Information
50
Required Work
50
Recommended Work
51
Tuning the Chassis 11
53
Checking the Basic Chassis Setting with Rider's Weight
53
Compression Damping of the Shock Absorber
53
Adjusting the Low-Speed Compression Damping of the Shock Absorber
53
Adjusting the High-Speed Compression Damping of the Shock Absorber
54
Adjusting the Rebound Damping of the Shock Absorber
55
Measuring the Dimension of the Rear Wheel Unloaded
55
Checking the Static Sag of the Shock Absorber
56
Checking the Riding Sag of the Shock Absorber
56
Adjusting the Spring Preload of the Shock Absorber
57
Adjusting the Riding Sag
58
Checking the Basic Setting of the Fork
58
Adjusting the Compression Damping of the Fork
59
Adjusting the Rebound Damping of the Fork
59
Handlebar Position
60
Adjusting the Handlebar Position
60
12 Service Work on the Chassis
62
Raising the Motorcycle with the Lift Stand
62
Removing the Motorcycle from the Lift Stand
62
Bleeding the Fork Legs
62
Cleaning the Dust Boots of the Fork Legs
63
Removing the Fork Protector
63
Installing the Fork Protector
64
Removing the Fork Legs
64
Installing the Fork Legs
65
Removing the Lower Triple Clamp
65
Installing the Lower Triple Clamp
66
Checking the Steering Head Bearing Play
68
Adjusting the Steering Head Bearing Play
69
Lubricating the Steering Head Bearing
69
Removing Front Fender
70
Installing Front Fender
70
Removing the Shock Absorber
71
Installing the Shock Absorber
71
Removing the Seat
71
Mounting the Seat
72
Removing the Air Filter Box Cover
72
Installing the Air Filter Box Cover
73
Removing the Air Filter
74
Installing the Air Filter
74
Cleaning the Air Filter and Air Filter Box
75
Preparing Air Filter Box Cover for Securing
75
Removing the Main Silencer
76
Installing the Main Silencer
76
Cleaning the Spark Arrestor
76
Changing the Glass Fiber Yarn Filling of the Main Silencer
78
Removing the Fuel Tank
78
Installing the Fuel Tank
80
Checking for Chain Dirt Accumulation
81
Cleaning the Chain
82
Checking the Chain Tension
82
Adjusting the Chain Tension
83
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
84
Checking the Frame
87
Checking the Link Fork
87
Checking the Throttle Cable Routing
87
Checking the Rubber Grip
88
Adjusting the Basic Position of the Clutch Lever
88
Checking/Correcting the Fluid Level of the Hydraulic Clutch
89
Changing the Hydraulic Clutch Fluid
90
13 Brake System
92
Checking the Free Travel of the Hand Brake Lever
92
Adjusting the Free Travel of the Handbrake Lever
92
Checking the Brake Discs
92
Checking the Front Brake Fluid Level
93
Adding the Front Brake Fluid
94
Checking the Front Brake Linings
95
Changing the Brake Linings of the Front Brake
95
Checking the Free Travel of Foot Brake Lever
97
Adjusting the Basic Position of the Foot Brake Lever
98
Checking the Rear Brake Fluid Level
98
Adding Rear Brake Fluid
99
Checking the Rear Brake Linings
100
Changing the Rear Brake Linings
100
Wheels, Tires 14
103
Removing the Front Wheel
103
Installing the Front Wheel
104
Removing the Rear Wheel
104
Installing the Rear Wheel
105
Checking the Tire Condition
107
Checking Tire Pressure
107
Checking Spoke Tension
108
Electrical System 15
109
Removing the 12-V Battery
109
Installing the 12-V Battery
110
Charging the 12-V Battery
111
Changing Main Fuse
113
Changing the Fuses of Individual Electrical Power Consumers
114
Removing the Headlight Mask with the Headlight
115
Installing the Headlight Mask with the Headlight
116
Changing the Headlight Bulb
116
Checking the Headlight Setting
117
Adjusting the Headlight Range
117
Changing the Turn Signal Bulb
118
Changing the Combination Instrument Battery
119
Diagnostics Connector
119
16 Cooling System
120
Checking the Antifreeze and Coolant Level
120
Checking the Coolant Level
121
Draining the Coolant
121
Refilling Coolant
122
Changing the Coolant
123
17 Tuning the Engine
124
Checking the Play in the Throttle Cable
124
Adjusting the Play in the Throttle Cable
124
Adjusting the Characteristic Map of the Throttle Response
125
Adjusting the Idle Speed
126
Programming the Throttle Valve Position
127
Checking the Basic Position of the Shift Lever
128
Adjusting the Basic Position of the Shift Lever
128
Service Work on the Engine 18
129
Changing the Fuel Screen
129
Checking the Engine Oil Level
130
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
130
Adding Engine Oil
133
19 Cleaning, Care
134
Cleaning the Motorcycle
134
Checks and Maintenance Steps for Winter Operation
135
20 Storage
136
Preparing for Use after Storage
137
21 Troubleshooting
138
Technical Data 22
141
Engine
141
Engine Tightening Torques
142
Capacities
144
Engine Oil
144
Coolant
144
Fuel
144
Chassis
144
Electrical System
145
Tires
145
Fork
146
Shock Absorber
146
Chassis Tightening Torques
147
Substances 23
149
Auxiliary Substances 24
151
Standards 25
153
26 Index of Special Terms
154
List of Abbreviations 27
155
28 List of Symbols
156
Yellow and Orange Symbols
156
Green and Blue Symbols
156
Index
157
Other manuals for KTM 350 EXC-F 2022
Setup Instructions
48 pages
4
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KTM 350 EXC-F 2022 Specifications
General
Brand
KTM
Model
350 EXC-F 2022
Category
Motorcycle
Language
English
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