12 SERVICE WORK ON THE CHASSIS
66
V01792-10
–
Position the brake caliper, and mount and tighten screws
9
.
Guideline
Screw, front
brake caliper
M8 25 Nm (18.4 lbf ft)
Loctite
®
243™
– Mount the cable ties.
– Position the brake line, the wiring harness, and the clamp.
Mount and tighten screws
bk
.
Finishing work
– Insert the fuel tank breather hose into the steering head screw.
– Mount the handlebar cushion.
– Install front fender. ( p. 68)
– Install the front wheel. ( p. 102)
– Install the headlight mask with the headlight. ( p. 114)
– Check that the wiring harness, throttle cables, and brake and
clutch lines can move freely and are routed correctly.
– Check the steering head bearing for play. ( p. 66)
– Remove the motorcycle from the lift stand. ( p. 60)
– Check the headlight setting. ( p. 115)
12.11 Checking the steering head bearing play
Warning
Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and dam-
ages components.
– Correct incorrect steering head bearing play immediately. (Your authorized KTM workshop will be glad
to help.)
Info
If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the
bearing seats in the frame can become damaged over time.
Preparatory work
– Raise the motorcycle with the lift stand. ( p. 60)
H01167-01
Main work
– Move the handlebar to the straight-ahead position. Move the
fork legs to and fro in the direction of travel.
Play should not be detectable on the steering head bearing.
» If there is detectable play:
– Adjust the steering head bearing play. ( p. 67)
– Move the handlebar to and fro over the entire steering range.
It must be possible to move the handlebar easily over the
entire steering range. There should be no detectable detent
positions.
» If detent positions are detected:
– Adjust the steering head bearing play. ( p. 67)
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