9 SERVICE SCHEDULE 27
9.1 Additional information
Any further work that results from the required work or from the recommended work must be ordered separately and invoiced sepa-
rately.
9.2 Required work
Every 30 operating hours
Every 20 operating hours
Every 10 operating hours/after every race
Once after 1 operating hour
Read out the fault memory using the KTM diagnostics tool. ○ ● ● ●
Check and charge the battery. ● ● ●
Check the front brake linings. ( p. 66) ● ● ●
Check the rear brake linings. ( p. 70) ● ● ●
Check the brake discs. ( p. 64) ● ● ●
Check the brake lines for damage and leakage. ● ● ●
Check the rear brake fluid level. ( p. 69) ● ● ●
Check the free travel of the foot brake lever. ( p. 68) ● ● ●
Check the frame and swingarm. ● ● ●
Check the swingarm bearing for play. ●
Check the heim joints at the top of the shock absorber. ● ● ●
Check the shock absorber linkage. ● ● ●
Check the tire condition. ( p. 76) ○ ● ● ●
Check the tire air pressure. ( p. 76) ○ ● ● ●
Check the wheel bearing for play. ● ● ●
Check the wheel hubs. ● ● ●
Check the rim run-out. ○ ● ● ●
Check the spoke tension. ( p. 76) ○ ● ● ●
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 58) ● ● ●
Check the chain tension. ( p. 57) ○ ● ● ●
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation. ● ● ●
Check/correct the fluid level of the hydraulic clutch. ( p. 62) ● ● ●
Check the brake fluid level of the front brake. ( p. 65) ● ● ●
Check the free travel of the hand brake lever. ( p. 64) ● ● ●
Check the steering head bearing play. ( p. 43) ○ ● ● ●
Check the valve clearance. ○ ●
Check the clutch. ●
Change the cover seal and shaft seal rings of the water pump. ●
Change the engine oil and oil filter, clean the oil screen. ( p. 93) ○ ● ● ●
Check all hoses (e.g. fuel, coolant, bleeder, drainage, etc.) and sleeves for cracking, leaks, and incorrect rout-
ing.
○ ● ● ●
Check the antifreeze and coolant level. ( p. 83) ○ ● ● ●
Check the cables for damage and routing without sharp bends. ● ● ●
Check that the throttle cables are undamaged, routed without sharp bends, and set correctly. ○ ● ● ●
Clean the air filter and air filter box. ( p. 50) ● ● ●
Change the glass fiber yarn filling of the main silencer. ( p. 53) ●
Check the screws and nuts for tightness. ○ ● ● ●
Change the fuel screen. ( p. 91) ○ ● ● ●
Check the fuel pressure. ● ● ●
Check idle. ○ ● ● ●
Final check: Check the vehicle for safe operation and take a test ride. ○ ● ● ●
Read out the fault memory using the KTM diagnostics tool after a test ride. ○ ● ● ●
Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet. ○ ● ● ●
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