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50 SX 2019
KTM 50 SX 2019 User Manual
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SERVICE
WORK
ON
THE
CHASSIS
11
69
11.42
Additionally
securing
the
rubber
grip
Preparatory
work
–
Check
the
rubber
grip.
(
p.
68)
401198-01
Main
work
–
Secure
the
rubber
grip
at
two
locations
with
the
retaining
wire.
Securing
wire
(548120160
00)
Wire
twister
forceps
(U6907854)
The
twisted
wire
ends
face
away
from
the
palms
and
are
bent
in
toward
the
rubber
grip.
70
72
Table of Contents
Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
10
Important Notes
12
Manufacturer and Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Engine Number
16
Fork Part Number
17
Shock Absorber Article Number
17
Controls
18
Hand Brake Lever
18
Throttle Grip
18
Kill Switch
18
Opening the Fuel Tank Filler Cap
18
Closing the Fuel Tank Filler Cap
19
Opening Oil Tank Cap (50 SX Mini)
19
Closing Oil Tank Cap (50 SX Mini)
20
Fuel Tap
20
Choke (50 SX)
20
Choke (50 SX Mini)
20
Kick Starter
21
Foot Brake Lever
21
Plug-In Stand
21
Service Hour Counter
21
Preparing for Use
22
Advice on Preparing for First Use
22
Running in the Engine
24
Riding Instructions 8
25
Checks and Maintenance Measures When Preparing for Use
25
Starting the Vehicle
25
Starting off
26
Riding
26
Applying the Brakes
27
Stopping, Parking
27
Transporting
28
Refueling
28
Filling up with Oil (50 SX Mini)
29
Service Schedule
30
Additional Information
30
Required Work
30
Recommended Work
31
10 Tuning the Chassis
32
Checking the Basic Chassis Setting with the Rider's Weight
32
Air Suspension AER 35 (50 SX)
32
Compression Damping of the Shock Absorber (50 SX)
33
Adjusting the Low-Speed Compression Damping of the Shock Absorber (50 SX)
33
Adjusting the High-Speed Compression Damping of the Shock Absorber (50 SX)
34
Adjusting the Rebound Damping of the Shock Absorber
34
Measuring the Rear Wheel Dimension Unloaded
36
Checking the Static Sag of the Shock Absorber
36
Checking the Riding Sag of the Shock Absorber
37
Adjusting the Spring Preload of the Shock Absorber
37
Adjusting the Riding Sag
39
Checking the Basic Setting of the Fork
40
Adjusting the Fork Air Pressure (50 SX)
40
Adjusting the Rebound Damping of the Fork (50 SX)
41
Handlebar Position
42
Adjusting the Handlebar Position
42
Adjusting the Seat Height
43
11 Service Work on the Chassis
44
Raising the Motorcycle with a Lift Stand
44
Removing the Motorcycle from the Lift Stand
44
Bleeding the Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
45
Removing the Fork Protector
46
Installing the Fork Protector
46
Removing the Fork Legs
47
Installing the Fork Legs
47
Removing the Lower Triple Clamp
49
Installing the Lower Triple Clamp
49
Checking the Steering Head Bearing Play
52
Adjusting the Steering Head Bearing Play
53
Greasing the Steering Head Bearing
54
Removing the Fuel Tank
54
Installing the Fuel Tank
55
Removing the Start Number Plate
56
Installing the Start Number Plate
56
Removing Front Fender
57
Installing Front Fender
57
Removing the Shock Absorber
58
Installing the Shock Absorber
59
Removing the Seat
60
Mounting the Seat
60
Removing the Air Filter
60
Installing the Air Filter
61
Cleaning the Air Filter and Air Filter Box
61
Removing the Main Silencer
62
Installing the Main Silencer
62
Changing the Glass Fiber Yarn Filling of the Main Silencer
62
Removing the Engine Sprocket Cover
63
Installing the Engine Sprocket Cover
64
Checking the Chain for Dirt
64
Cleaning the Chain
65
Checking the Chain Tension
65
Adjusting the Chain Tension
66
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
67
Adjusting the Chain Guide
69
Checking the Frame
69
Checking the Link Fork
70
Checking the Throttle Cable Routing
70
Checking the Rubber Grip
70
Additionally Securing the Rubber Grip
71
12 Brake System
72
Checking Play of Handbrake Lever
72
Adjusting the Play of the Hand Brake Lever
72
Adjusting the Basic Position of the Hand Brake Lever
72
Checking the Brake Discs
73
Checking the Front Brake Fluid Level
74
Adding the Front Brake Fluid
75
Checking the Front Brake Linings
76
Changing the Front Brake Linings
76
Checking the Free Travel of the Foot Brake Lever
79
Adjusting the Free Travel of the Foot Brake Lever
80
Adjusting the Basic Position of the Foot Brake Lever
80
Checking the Rear Brake Fluid Level
81
Adding Rear Brake Fluid
81
Checking the Rear Brake Linings
83
Changing the Rear Brake Linings
83
13 Wheels, Tires
86
Removing the Front Wheel
86
Installing the Front Wheel
86
Removing the Rear Wheel
87
Installing the Rear Wheel
88
Checking the Tire Condition
89
Checking Tire Pressure
90
Checking Spoke Tension
90
Cooling System 14
91
Checking the Antifreeze and Coolant Level
91
Checking the Coolant Level
92
Draining the Coolant
92
Refilling with Coolant
93
Tuning the Engine 15
95
Checking the Installation Position of the Throttle Grip
95
Checking Throttle Cable Play
95
Adjusting the Throttle Cable Play
96
Carburetor - Idle (50 SX)
96
Carburetor - Idle (50 SX Mini)
97
Carburetor - Adjusting the Idle Speed (50 SX)
97
Carburetor - Adjusting the Idle Speed (50 SX Mini)
98
Checking the Clutch Setting
99
Removing the Clutch Cover
100
Adjusting the Clutch
100
Installing the Clutch Cover
101
16 Service Work on the Engine
102
Checking Oil Level (50 SX Mini)
102
Bleeding the Oil Pump (50 SX Mini)
102
Checking the Gear Oil Level
103
Changing the Gear Oil
104
Adding Gear Oil
105
Carburetor 17
107
Removing the Carburetor (50 SX Mini)
107
Removing the Carburetor (50 SX)
108
Installing the Carburetor (50 SX Mini)
110
Installing the Carburetor (50 SX)
111
Cleaning, Care 18
113
Cleaning the Motorcycle
113
Storage 19
115
Preparing for Use after Storage
116
Troubleshooting 20
117
21 Technical Data
120
Engine
120
Engine Tightening Torques
120
Carburetor with Carburetor Tuning
121
50 SX Mini
121
Capacities
122
Gear Oil
122
Coolant
122
Fuel
122
Chassis
122
Tires
123
Fork
123
SX Mini
123
Shock Absorber
124
SX Mini
124
Chassis Tightening Torques
125
Substances 22
127
Auxiliary Substances 23
129
Standards 24
131
25 List of Abbreviations
132
Index
133
5
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KTM 50 SX 2019 Specifications
General
Brand
KTM
Model
50 SX 2019
Category
Motorcycle
Language
English
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