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65 SX 2020
KTM 65 SX 2020 User Manual
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PREPARIN
G
FOR
USE
7
21
7.2
Running
in
the
engine
–
During
the
running-in
phase,
do
not
exceed
the
specified
engine
performance.
Guideline
Maximum
engine
performance
During
the
first
3
operating
hours
<
70
%
During
the
first
5
operating
hours
<
100
%
–
Avoid
fully
opening
the
throttle!
22
24
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation 1
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
10
3 Important Notes
12
Manufacturer and Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
4 View of Vehicle 4
13
View of Vehicle, Front Left (Example)
13
View of Vehicle, Rear Right (Example)
14
5 Serial Numbers 5
15
Vehicle Identification Number
15
Type Label
15
Engine Number
15
Fork Article Number
15
Shock Absorber Article Number
16
6 Controls 6
17
Clutch Lever
17
Hand Brake Lever
17
Throttle Grip
17
Kill Switch
17
Opening the Fuel Tank Filler Cap
18
Closing the Fuel Tank Filler Cap
18
Fuel Tap
19
Choke
19
Shift Lever
19
Kick Starter Lever
20
Foot Brake Lever
20
Plug-In Stand
20
Service Hour Counter
20
7 Preparing for Use 7
21
Advice on Preparing for First Use
21
Running in the Engine
23
8 Riding Instructions
24
Checks and Maintenance Measures When Preparing for Use
24
Starting the Vehicle
24
Starting off
25
Shifting, Riding
25
Applying the Brakes
26
Stopping, Parking
26
Transporting
27
Refueling
27
9 Service Schedule 9
29
Additional Information
29
Required Work
29
Recommended Work
30
10 Tuning the Chassis 10
31
Checking the Basic Chassis Setting with Rider's Weight
31
Air Suspension XACT 5235
31
Compression Damping of the Shock Absorber
32
Adjusting the Low-Speed Compression Damping of the Shock Absorber
32
Adjusting the High-Speed Compression Damping of the Shock Absorber
33
Adjusting the Rebound Damping of the Shock Absorber
33
Measuring the Dimension of the Unloaded Rear Wheel
34
Checking the Static Sag of the Shock Absorber
35
Checking the Riding Sag of the Shock Absorber
35
Adjusting the Spring Preload of the Shock Absorber
36
Adjusting the Riding Sag
36
Checking the Basic Setting of the Fork
37
Adjusting the Fork Air Pressure
37
Adjusting the Rebound Damping of the Fork
39
Handlebar Position
39
Adjusting the Handlebar Position
39
11 Service Work on the Chassis
41
Service Work on the Chassis 11
41
Raising the Motorcycle with a Lift Stand
41
Removing the Motorcycle from the Lift Stand
41
Bleeding the Fork Legs
41
Cleaning the Dust Boots of the Fork Legs
42
Removing the Fork Protector
42
Installing the Fork Protector
43
Removing the Fork Legs
43
Installing the Fork Legs
44
Removing the Lower Triple Clamp
45
Installing the Lower Triple Clamp
45
Checking the Steering Head Bearing Play
47
Adjusting the Steering Head Bearing Play
48
Greasing the Steering Head Bearing
49
Removing the Start Number Plate
49
Installing the Start Number Plate
49
Removing Front Fender
50
Installing Front Fender
50
Removing the Shock Absorber
50
Installing the Shock Absorber
51
Removing the Seat
51
Mounting the Seat
51
Removing the Air Filter
52
Installing the Air Filter
52
Cleaning the Air Filter and Air Filter Box
53
Removing the Main Silencer
53
Installing the Main Silencer
54
Changing the Glass Fiber Yarn Filling of the Main Silencer
54
Removing the Fuel Tank
55
Installing the Fuel Tank
56
Checking the Chain for Dirt
57
Cleaning the Chain
57
Checking the Chain Tension
58
Adjusting the Chain Tension
59
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
59
Checking the Frame
62
Checking the Link Fork
62
Checking the Throttle Cable Routing
62
Checking the Rubber Grip
63
Additionally Securing the Rubber Grip
63
Adjusting the Basic Position of the Clutch Lever
63
Checking the Fluid Level of the Hydraulic Clutch
63
Correcting the Fluid Level of the Hydraulic Clutch
64
Changing the Hydraulic Clutch Fluid
65
12 Brake System 12
67
Checking the Free Travel of the Hand Brake Lever
67
Adjusting the Basic Position of the Hand Brake Lever
67
Checking the Brake Discs
67
Checking the Front Brake Fluid Level
68
Adding the Front Brake Fluid
69
Checking the Front Brake Linings
70
Changing the Brake Linings of the Front Brake
71
Checking the Free Travel of the Foot Brake Lever
73
Adjusting the Free Travel of the Foot Brake Lever
74
Adjusting the Basic Position of the Foot Brake Lever
74
Checking the Rear Brake Fluid Level
75
Adding Rear Brake Fluid
75
Checking the Rear Brake Linings
77
Changing the Brake Linings of the Rear Brake
77
13 Wheels, Tires
80
Removing the Front Wheel
80
Installing the Front Wheel
80
Removing the Rear Wheel
81
Installing the Rear Wheel
82
Checking the Tire Condition
83
Checking Tire Pressure
84
Checking Spoke Tension
85
14 Cooling System
86
Checking the Antifreeze and Coolant Level
86
Checking the Coolant Level
87
Draining the Coolant
87
Refilling with Coolant
88
15 Tuning the Engine
90
Checking Throttle Cable Play
90
Adjusting the Throttle Cable Play
90
Carburettor - Idle Speed
91
Carburetor - Adjusting the Idle Speed
91
Emptying the Carburetor Float Chamber
92
16 Service Work on the Engine
94
Checking the Gear Oil Level
94
Changing the Gear Oil
94
Adding the Gear Oil
95
17 Cleaning, Care 17
97
Cleaning the Motorcycle
97
18 Storage 18
99
Preparing for Use after Storage
100
19 Troubleshooting 19
101
20 Technical Data 20
103
Engine
103
Engine Tightening Torques
103
Carburetor
105
Carburetor Tuning
105
Capacities
106
Gear Oil
106
Coolant
106
Fuel
106
Fork
106
Shock Absorber
106
Chassis
107
Tires
108
Chassis Tightening Torques
108
21 Substances
110
22 Auxiliary Substances
112
23 Standards
114
24 List of Abbreviations 24
115
Index
116
4
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KTM 65 SX 2020 Specifications
General
Brand
KTM
Model
65 SX 2020
Category
Motorcycle
Language
English
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