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KTM
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RC 125 2019
KTM RC 125 2019 User Manual
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12
SERVICE
WORK
ON
THE
CHASSIS
128
12.22
Installing
the
right
side
cover
V00650-10
–
Position
the
side
cover.
–
Mount
and
tighte
n
screws
1
.
Guideline
Screw,
side
cove
r
M6
6
Nm
(4.4
lbf
ft
)
–
Push
on
the
side
cover
in
area
A
.
The
holding
lug
engages
in
the
drilled
hole
on
the
front
spoiler.
–
Mount
and
tighte
n
screws
2
.
Guideline
Screw,
side
cove
r
on
front
mask
M6
6
Nm
(4.4
lbf
ft
)
V00652-10
–
Mount
expanding
rivet
3
.
129
131
Table of Contents
Default Chapter
5
Table of Contents
5
1 Means of Representation
10
Symbols Used
10
Formats Used
11
2 Safety Advice
12
Use Definition - Intended Use
12
Misuse
12
Degrees of Risk and Symbols
13
Tampering Warning
14
Safe Operation
14
Protective Clothing
15
Work Rules
16
Environment
16
Owner's Manual
17
3 Important Notes
18
Manufacturer and Implied Warranty
18
Fuel, Auxiliary Substances
18
Spare Parts, Accessories
18
Service
19
Figures
19
Customer Service
19
4 View of Vehicle
22
View of Vehicle, Front Left (Example)
22
View of Vehicle, Rear Right (Example)
24
5 Serial Numbers
26
Vehicle Identification Number
26
Type Label
26
Engine Number
27
Key Number
27
6 Controls
28
Clutch Lever
28
Hand Brake Lever
28
Throttle Grip
29
Horn Button
29
Light Switch
30
High Beam Flasher Button
30
Turn Signal Switch
31
Emergency off Switch
32
Electric Starter Button
32
Ignition and Steering Lock
33
Locking the Steering
33
Unlocking the Steering
34
Opening Fuel Tank Filler Cap
35
Closing the Fuel Tank Filler Cap
37
Seat Lock
38
Tool Set
38
Grab Handles
39
Passenger Foot Pegs
39
Shift Lever
40
Foot Brake Lever
41
Side Stand
41
7 Combination Instrument 7
43
Activation and Test
44
Warnings
45
Indicator Lamps
50
Shift Warning Light
52
Display
54
Fuel Level Display
55
Coolant Temperature Indicator
56
Function Buttons
57
TRIP F Display
58
Info Display
59
ODO Display
60
Fuel Range
60
Service
61
Actual F.C
62
TRIP 1 Display
63
Time Trip 1
63
Average Speed Trip1
64
Avg F.C. Trip 1
65
TRIP 2 Display
66
Time Trip 2
66
Average Speed Trip2
67
Avg F.C. Trip 2
68
Setting the Units
68
Setting the Clock
70
Adjusting the Shift Speed RPM1
71
Adjusting the Shift Speed RPM2
72
8 Preparing for Use
74
Advice on Preparing for First Use
74
Running in the Engine
76
Loading the Vehicle
76
9 Riding Instructions 9
79
Checks and Maintenance Measures When Preparing for Use
79
Starting
80
Starting off
82
Shifting, Riding
83
Applying the Brakes
87
Stopping, Parking
89
Transport
91
Refueling
92
10 Service Schedule 10
95
Additional Information
95
Required Work
95
Recommended Work
98
11 Tuning the Chassis 11
99
Adjusting the Spring Preload of the Shock Absorber
99
Adjusting the Shift Lever
100
12 Service Work on the Chassis
102
Raising the Motorcycle with Rear Lifting Gear
102
Removing the Rear of the Motorcycle from the Lifting Gear
102
Lifting the Motorcycle with the Front Lifting Gear
103
Taking the Motorcycle off the Front Lifting Gear
105
Cleaning the Dust Boots of the Fork Legs
106
Removing the Front Rider's Seat
108
Mounting the Front Rider's Seat
109
Removing the Passenger Seat
109
Mounting the Passenger Seat
110
Checking for Chain Dirt Accumulation
112
Cleaning the Chain
112
Checking the Chain Tension
114
Adjusting the Chain Tension
116
Checking the Chain, Rear Sprocket, and Engine Sprocket
118
Removing the Battery Cover
120
Mounting the Battery Cover
122
Removing the Front Spoiler
123
Fitting Front Spoiler
124
Removing the Left Side Cover
126
Installing the Left Side Cover
127
Removing the Right Side Cover
129
Installing the Right Side Cover
130
13 Brake System 13
131
Anti-Lock Braking System (ABS)
131
Checking the Brake Discs
133
Checking the Front Brake Fluid Level
134
Adding the Front Brake Fluid
135
Checking the Front Brake Linings
138
Checking the Rear Brake Fluid Level
139
Adding Rear Brake Fluid
140
Checking the Rear Brake Linings
144
Checking the Free Travel of Foot Brake Lever
145
Adjusting the Free Travel of the Foot Brake Lever
147
14 Wheels, Tires 14
149
Removing the Front Wheel
149
Installing the Front Wheel
150
Removing the Rear Wheel
152
Installing the Rear Wheel
154
Checking the Rear Hub Damping Rubber Pieces
157
Checking the Tire Condition
159
Checking Tire Pressure
161
15 Electrical System 15
163
Removing the 12-V Battery
163
Installing the 12-V Battery
165
Charging the 12-V Battery
166
Changing the ABS Fuses
169
Changing the Fuses of Individual Power Consumers
172
Changing the Low Beam Bulb
175
Changing the High Beam Bulb
177
Checking the Low Beam Headlight Adjustment
179
Checking the High Beam Headlight Adjustment
181
Adjusting the Headlight Range of the Low Beam
182
Adjusting the Headlight Range of the High Beam
183
Diagnostics Connector
184
Front ACC1 and ACC2
184
16 Cooling System 16
185
Checking the Coolant Level in the Compensating Tank
187
Checking the Antifreeze and Coolant Level
189
Correcting the Coolant Level in the Compensating Tank
192
Draining the Coolant
193
Filling/Bleeding the Cooling System
195
Changing the Coolant
198
17 Tuning the Engine
202
Checking Throttle Cable Play
202
Adjusting Throttle Cable Play
203
Checking the Clutch Lever Play
203
Adjusting Play in the Clutch Lever
205
18 Service Work on the Engine
206
Checking the Engine Oil Level
206
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
207
Adding Engine Oil
210
19 Cleaning, Care
212
Cleaning the Motorcycle
212
Checks and Maintenance Steps for Winter Operation
215
20 Storage 20
217
Preparing for Use after Storage
219
21 Troubleshooting
220
22 Technical Data 22
223
Engine
223
Engine Tightening Torques
224
Capacities
228
Engine Oil
228
Coolant
228
Fuel
228
Chassis
229
Electrical System
230
Tires
231
Fork
232
Shock Absorber
232
Chassis Tightening Torques
232
23 Substances 23
239
24 Auxiliary Substances 24
243
25 Standards 25
245
26 Index of Special Terms
246
27 List of Abbreviations 27
247
28 List of Symbols
248
Yellow and Orange Symbols
248
Green and Blue Symbols
248
Index
249
5
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KTM RC 125 2019 Specifications
General
Brand
KTM
Model
RC 125 2019
Category
Motorcycle
Language
English
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