KYMCO MXU400 User Manual

Table of Contents
Removing Engine/Transmission .............................. 3-7
Top-Side
Components............................................. 3-9
Removing
Top- Side Components ........................... 3-9
Servicing
Top-Sid e Components........................... 3-13
Installing
Top-S ide Components ........................... 3-21
Left-Side
Components .......................................... 3-25
Removing
Left-Side Components ......................... 3-26
Installing
Left-Side Components ........................... 3-28
Right-Side
Components ........................................ 3-29
Removing
Right-Side Components ....................... 3-29
Servicing
Right-Side Components ........................ 3-33
Installing
Right-Side Components......................... 3-33
Center
Crankcase Components............................ 3-36
Separating
Crankcase Halves............................... 3-37
Disassembling
Crankcase Half ............................. 3-37
Servicing
Center Crankcase Components ............ 3-39
Assembling
Crankcase Half .................................. 3-42
Joining
Crankcase Halves..................................... 3-44
Installing
Engine/Transmission .............................. 3-44
Removing Engine/
Transmission
Many s e rv ice procedures ca n be p e rformed w i thou t
removing the engine/transmission from the frame.
Closely
obs e rve the note introducing each sub-section
for
thi s important information.
AT TH I S P O IN T
If the technician’s objective is to service Top-Side
Components,
Left-Side Components, or Right-Side
Components,
the engine/transmission does not
have
to be removed from the frame .
AT TH I S P O IN T
If the technician’s objective is to service/replace
left-side
cover oil seals or the oil strainer (from
beneath the
engine/transm i ssion) , the
eng
i ne/transmission does not have to be removed
from
the frame .
Secure the ATV on a support stand to el eva te the wheels.
2.
Remove the heat shield; then remove the gas tank
(see
Section 4).
3.
Remove the oil fittings from the engine and account
for
two O-rings; then disconnect the oil
te mperatur e conn ec tor a nd cooling fan c onn ec tor.
KC251
KC250
KC249
4. Disconne ct the spe e dome ter sensor; then remove
the
E-clip securing the shift rod to the shift a rm and
disconnect
the shift rod. Account for a bushing
and
flat washer.
WARNING
Make sure the ATV is solidly supported on the
sup- port
stand to avo i d inju ry .
1. Remove the front rack, left and right footwells, and
fron
t body p a n el (se e Section 8); then dis c onnect
the
negative battery cable from the battery.
3
3-7

KYMCO MXU400 Specifications

General

Brand	KYMCO
Model	MXU400
Category	Offroad Vehicle
Language	English