POWER TRAIN RT880E SERVICE MANUAL
7-24 Published 11-10-2014, Control # 524-00
Installation
1. Ensure all fittings and hoses are installed on the radiator.
2. Position the radiator assembly in the carrier using a lift-
ing device. Secure the radiator flange to the frame
mounting brackets using two bolts, washers, lockwash-
ers, nuts and mounting bushings.
3. Reconnect the two plates between the top of the radiator
and the top of the frame rail using bolts, washers, lock-
washers and nuts.
4. Adjust the shroud face to have equal clearance between
fan and face opening on opposite sides.
5. Position the fan guard on the shroud ring and secure
with bolts and washers.
6. Reconnect the coolant level harness to the engine har-
ness.
7. Connect the two radiator tubes to the radiator with hose
clamps and the radiator hose. Install baffles to rear side
of the radiator assembly.
8. Secure the radiator return tube to the top of the engine
using nuts, washers and a muffler clamp.
9. Reconnect the charge air cooler tubes to the radiator
using hose clamps and bellows. The recommended
installation torque of the spring loaded hose clamp is
100 lb-in (11.3 Nm). Do not compress spring completely,
clamp may be damaged from thermal expansion of CAC
tube.
10. Tighten the drain cock at the bottom of the radiator.
11. Install the hood assembly.
12. Mount the surge tank to the frame using the four bolts,
washers, lockwashers and nuts.
13. Connect the hoses between the surge tank and engine
and the surge tank and the radiator.
14. Fill the engine coolant system, refer to Engine Anti-
freeze/Coolant Fill Procedure, page 7-20. Start the
engine, operate all systems and check for leaks.
15. Install the bolts and nuts holding the rear engine hood
panel to the engine hood.
16. Install the hood top door assembly.
Item Description
1 Radiator
2 Surge Tank
3 Radiator Cap
4 Window Gauge
5 Mounting Bracket
6 Overflow Hose
7 Engine Block Vent Hose Connection
8 Shroud
9 Hose Clamps
10 Vent Hose
11 Coolant Fill Hose
12 Radiator Out
13 Radiator In
14 Bellows
15 Radiator Hose
16 Drain Cock
17 Muffler Clamp
18 Charge Air Cooler Tube
19 Plate
20 Radiator Coolant Level Switch
21 Mounting Bushings
22 Rubber Molding
23 Charge Air Cooler In
24 Charge Air Cooler Out
25 Air Bleed Valve
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