2
TABLE OF CONTENTS
1.0
PRE-INSTALLATION REQUIREMENTS ................................................................................... 3
1.1
M
ASONRY FIREPLACE REQUIREMENTS
............................................................................................ 3
1.2
V
ENTING REQUIREMENTS
................................................................................................................ 4
1.3
D
OOR OVERLAY INSTALLATION
...................................................................................................... 5
2.0
INSTALLATION .............................................................................................................................. 6
2.1
S
AFETY INFORMATION
.......................................................................................................................... 6
2.2
I
NSTALLATION INSTRUCTIONS
............................................................................................................... 7
2.3
C
OMPLIANCE OF THE MASONRY FIREPLACE
.......................................................................................... 7
2.4
T
HE MASONRY FIREPLACE
'
S DRAFT CONTROL SYSTEM
.......................................................................... 8
2.5
C
OMPLIANCE OF A COMBUSTIBLE TOP SHELF
........................................................................................ 8
2.6
P
OSITIONING THE UNIT
.......................................................................................................................... 9
2.7
M
INIMUM MASONRY OPENING
,
CLEARANCES TO COMBUSTIBLES
,
AND FLOOR PROTECTOR
................. 13
2.8
C
ONNECTOR INSTALLATION
................................................................................................................ 15
2.8.1
C
HIMNEY LINER INSTALLATION
....................................................................................................... 16
2.8.1.1
I
F THE CHIMNEY LINER DOES ALIGN WITH THE INSERT
’
S FLUE OUTLET
,
YOU HAVE TWO OPTIONS
: 16
2.8.1.2
I
F THE CHIMNEY LINER DOES NOT ALIGN WITH THE INSERT
’
S FLUE OUTLET
: ................................. 17
2.9
F
ACEPLATE INSTALLATION
........................................................................................................... 17
3.0
OPERATION ................................................................................................................................... 23
3.1
S
AFETY INFORMATION
.................................................................................................................. 23
3.2
F
UEL
............................................................................................................................................. 24
3.2.1
S
IMPLE WOOD MOISTURE TEST
...................................................................................................... 25
3.3
N
OTES ABOUT FIRST FIRING
.......................................................................................................... 25
3.4
L
IGHTING A FIRE
........................................................................................................................... 25
3.5
M
AINTAINING THE FIRE
................................................................................................................. 26
3.6
F
AN OPERATION
............................................................................................................................ 27
4.0
MAINTENANCE ............................................................................................................................ 28
4.1
C
ARE AND CLEANING
.................................................................................................................... 28
4.2
A
SH REMOVAL
.............................................................................................................................. 28
4.3
C
HIMNEY CLEANING
..................................................................................................................... 29
4.4
C
REOSOTE
–
FORMATION AND NEED FOR REMOVAL
...................................................................... 29
4.5
S
ECONDARY AIR TUBE REPLACEMENT
(
SEE
F
IGURE
4.5) ............................................................... 30
5.0
TROUBLESHOOTING .................................................................................................................. 31
6.0
SPECIFICATIONS ......................................................................................................................... 32
OSBURN LIMITED LIFETIME WARRANTY .................................................................................... 33
REGISTER YOU WARRANTY ONLINE
To receive full warranty coverage, you will need to show evidence
of the date you purchased your insert. Keep your sales invoice.
We also recommend that you register your warranty online at
http://www.osburn-mfg.com/warranty-registration.aspx
Registering your warranty online will help us track rapidly the
information we need on your insert.