Pioneer 1200 User Manual

BODY AND TRIM Front Body Components
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual Page 4-3
4
FRONT BODY REMOVAL
1. Remove five caps (1) from top of dashboard (2) (Figure 4-2, Page 4-5).
2. Use a Torx #T-30 driver to remove the Torx-head screws (3) and washers (4) from top of front body (6).
3. Use a 5/16 nut driver to remove five screws (5) from underside of dashboard (2) and gently slide dash-
board away from front body (6).
4. Use a phillips head screwdriver to remove the six Tuflok fasteners (7) from sides and two (7) from front
of body (6).
5. Disconnect light wiring harness from each headlight assembly.
6. Lift the back edge of the body up and pull forward to remove from vehicle.
FRONT FENDER REMOVAL
1. Remove front body (6) (Figure 4-2, Page 4-5). See Front Body Removal on page 4-3.
2. Pull back floor mat to access rivets securing front fender (9) to frame. Drill out two 3/16 x 5/8 pop rivets
(10) and remove two washers (11).
3. Use a 3/8 hex-head socket to remove two screws (12) from fender frame support and remove fender.
Figure 4-1 Dash Panel Removal
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Pioneer 1200 Specifications

General

Brand	Pioneer
Model	1200
Category	Utility Vehicle
Language	English