Pioneer 1200 - Page 6

Page iv 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
Cargo Bed ........................................................................................................................................ 4-9
Cargo Bed Removal ..................................................................................................................... 4-9
Cargo Bed Installation .................................................................................................................. 4-9
Bed Stop Bumper Adjustment ...................................................................................................... 4-11
Rear Fender Removal .................................................................................................................. 4-12
Rear Fender Installation ............................................................................................................... 4-12
Tailskirt ............................................................................................................................................. 4-12
Tailskirt Removal .......................................................................................................................... 4-12
Tailskirt Installation ....................................................................................................................... 4-12
Receiver Hitch .................................................................................................................................. 4-12
Receiver Hitch Removal ............................................................................................................... 4-12
Receiver Hitch Installation ............................................................................................................ 4-13
Floor Mat .......................................................................................................................................... 4-14
Floor Mat Removal ....................................................................................................................... 4-14
Floor Mat Installation .................................................................................................................... 4-14
SECTION 5 – ACCELERATOR AND BRAKE PEDAL ASSEMBLIES
Brake Pedal ...................................................................................................................................... 5-1
Brake Pedal Removal .................................................................................................................. 5-1
Brake Pedal Installation ............................................................................................................... 5-1
Brake Pedal Adjustment ................................................................................................................... 5-2
Accelerator Pedal ............................................................................................................................. 5-4
Accelerator Pedal Removal .......................................................................................................... 5-4
Accelerator Pedal Installation ....................................................................................................... 5-5
Accelerator Pedal Adjustment .......................................................................................................... 5-5
SECTION 6 – MC012C-AS00 TRANSAXLE: HYDRAULIC AND PARK BRAKE
SYSTEMS
Brake System Inspection ................................................................................................................. 6-1
Brake System Troubleshooting ........................................................................................................ 6-3
Brake Drum Removal ....................................................................................................................... 6-6
Front Wheel Brake Drum Removal .............................................................................................. 6-6
Rear Wheel Brake Drum Removal ............................................................................................... 6-8
Brake Shoe Removal ....................................................................................................................... 6-8
Front Brake Shoe Removal .......................................................................................................... 6-8
Rear Brake Shoe Removal .......................................................................................................... 6-9
Brake Cluster Inspection and Cleaning ............................................................................................ 6-10
Brake Shoe Installation .................................................................................................................... 6-11
Front Brake Shoe Installation ....................................................................................................... 6-12
Rear Brake Shoe Installation ....................................................................................................... 6-12