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9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
FRONT GEARCASE INSTALLATION
1. Install the gearcase back into the vehicle through the
LH wheel well area, above the upper A-arm.
2. Lubricate the front gearcase splines with Anti-Seize.
3. Install the prop shaft onto the front gearcase input
shaft. Use a NEW spring pin in the front prop shaft.
4. Install the four bolts
q
that secure the front gearcase
to the frame and torque to specification.
TORQUE
Front Gearcase Mounting Bolts:
33 ft-lbs (45 Nm)
5. Install the vent line
w
.
6. Connect the AWD wire harness.
7. Refer to Front Half Shaft Installation page 8.11 and
install both front drive shafts into the gearcase.
8. Add the proper lubricant to the front gearcase. Refer
to Chapter 2 for fluid fill and change information.
FLUID CAPACITY
Recommended Front Gearcase Fluid:
Polaris Demand Drive
(PN 2877922) (Quart)
900 Capacity:≈ 7.5 oz. (222 mL)
S 1000 / 4 900 Capacity:≈ 8.5 oz. (250 mL)
(fill on a level surface to bottom of threads on the fill
hole)
FINAL DRIVE
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