11
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
11.19
FRONT FENDER / BODY REMOVAL
1. Remove the six T40 Torx screws and remove fender
flairs
q
from the dash assembly, if equipped.
NOTICE
Two of the screws on each fender flair will be longer
than the others. Note this for reassembly.
2. Remove the hood, upper dash and fender flairs as
previously stated.
3. Remove the two T-40 Torx screw that were hidden
beneath the fender flair (one on the outside of the
fender and one on the inside).
4. Remove the front portion of the cab frame assembly
w
. See Cab Frame Assembly page 11.3 procedure
for assembly torque specifications.
5. Remove the front fender.
REAR FENDER / FENDER FLAIR
REMOVAL
1. Remove the four T27 Torx screws
q
. Remove the
three plastic rivets on the lower side of the rear fender
flare.
2. Remove the fender flare
w
from the vehicle.
3. Remove the four plastic rivets (one of them hidden on
the inside) retaining the rear fender.
4. Remove the one T-40 Torx screw on the top rear of
the fender.
5. Remove it from the vehicle.
CARGO BOX REMOVAL
1. Remove both seats.
2. Remove the PVT pre-filter (driver side) and air intake
pre-filter (passenger side) assembly.
3. Remove the T-25 Torx screw retaining each shock
reservoir hose cover and remove the cover.
4. Loosen the shock reservoir clamps and maneuver the
reservoir through the hole in the box.
NOTICE
Do NOT let the reservoir hang by the hose. Use a wire
or string to restrain the reservoir.
BODY / FRAME
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