GENERAL INFORMATION
1.20
8. Start engine and re-check for leaks.
OFF
RES
ON
Sportsman 90 Fuel Valve
COMPRESSION TEST
1. Remove spark plug and install compression tester.
2. Connect high tension lead to a good ground on
engine.
3. Open throttle and crank engine until maximum
reading is obtained (approximately 3--5seconds).
Cylinder Compression: 0--1000 ft (0--300m)
50 cc models: 130--135 psi
90 cc models: 110--130 psi
AIRFILTERSERVICE
1. Remove three (3) screws on the airbox. Slide
carburetor boot clamp off of carburetor.
2. Remove the airbox cover to expose the filter
element.
3. Carefully wash the element in soapy water and dry
it. Replace filter if necessary.
4. Lightly grease the sealing surfaces of the air filter
cover. Install cover.
5. Install three (3) screws and boot clamp.
WHEELS
Inspect allwheels for runout or damage. Check wheel
bolts and ensure they are tight. Do not over tighten
the wheel bolts.
WHEEL,HUB,ANDSPINDLE
TORQUE T
ABLE
Item Specification
Front Wheel Bolts 22-29 Ft. Lbs. (30-40 Nm)
Rear Wheel Bolts 22-29 Ft. Lbs. (30-40 Nm)
Front Spindle Nut 42-45 Ft. Lbs. (58-62 Nm)
Rear Hub Retaining Nut 78-81 Ft. Lbs. (108-112 Nm)
WHEEL REMOVAL
FRONT/REAR
1. Stop the engine and lock the parking brake.
2. Loosen the wheel bolts slightly.
3. Elevate the side of the vehicle by placing a suitable
stand under the footrest frame.
4. Remove the wheel nuts and remove the wheel.
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