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Scully ST-47 Series User Manual

Scully ST-47 Series
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Self-Proving Vehicle Grounding Verication System
General
Page 5.
1.1 Purpose Of Equipment
The ST-47 Groundhog is a line powered, Self- Proving, Vehicle Ground Verication System. It may
be used to insure a safe ground between a terminal loading rack and a tank vehicle which is in the
process of loading or unloading a hazardous product. The Groundhog system can be used in one
of three modes: 1.) Wire-Through, 2.) Stand -Alone, 3.) Non Self-Proving. Optional front cover
lamps indicate grounded (green lamp on) or non-grounded (red lamp on) status. Intrinsically safe
ground verication signals connect to TB2 terminals 2 (ground) and 3 (proving signal) in modes 1
and 2. Refer to Figure 1.2 for ST-47 Terminal Block (TB) locations.
1.1.1 Wire-Through Mode Description
In the Wire-Through conguration, the ST-47 control monitor is ideally mounted near a new, or
existing, Scully overll prevention monitor (see Appendix for appropriate interconnection wiring
diagram). When the two monitors are located in close proximity, vehicle drivers or loader personnel
can easily view the status lamps.
Two wires from the ST-47 I.S. terminals connect to the new, or existing, overll prevention cable
junction box. A single Scully Ground Bolt, mounted on a tank vehicle (or other container), serves as
the truck ground verication point. The system is self-proving when the overll prevention plug is
connected to the vehicle mounted Ground Bolt (P/N 08560) through socket pin no. 9.
A time-varying intrinsically safe voltage is sent out on ST-47 TB2 terminal 3. With the Scully overll
protection plug connected to the vehicle mounted overll system socket, a ground connection is
established through pin 10 of the socket to the chassis of the vehicle. The ground proving signal
enters the socket through pin 9. The Ground Bolt is required to complete the circuit in the ST-47
controller. The circuit is completed through pin 9, through the green wire, through the Ground Bolt,
to the chassis of the vehicle or equipment, through pin 10 and back to the ground connection, TB2
terminal, at the controller. If the control monitor senses a complete signal path, it will close its
“permissive” contact. The permissive contact is typically used to control a pump, valve, or input to
a Terminal Automation System or Programmable Logic Controller (PLC).
1.1.2 Stand Alone Mode Description
Used in the Stand-Alone mode, the ST-47 Groundhog is typically mounted near the terminal rack
equipment and hard wires to the Scully Model SC-47CC or SC-47CC/D cable junction box. The
cable junction box contains terminals connecting to a special snap-on plug using a 32 foot (ten
meter) coiled or a 20 foot (six meter) straight cable. A single Scully Ground Ball mounted on a tank
vehicle serves as the truck ground verication point. The system is self-proving when the snap-on
plug is connected to the vehicle mounted Ground Ball. When connected, the ST-47 sends a
time-varying intrinsically safe voltage from TB2 terminal 3 to the top of the two piece Ground Ball
and through the frame of the vehicle. The ball returns a portion of the signal to the control monitor
TB2 terminal 2 through its base. If the control monitor senses this signal, it will close its
“permissive” contact. The permissive contact is typically used to control a pump, valve, or input
to a Terminal Automation System.

Table of Contents

Questions and Answers:

Scully ST-47 Series Specifications

General IconGeneral
BrandScully
ModelST-47 Series
CategoryControl Unit
LanguageEnglish

Summary

General Operation and Features

System Purpose and Modes

Explains the ST-47 Groundhog system's function and modes of operation.

Wire-Through and Stand-Alone Modes

Details operation in Wire-Through and Stand-Alone configurations.

Deadman Capable Models and Operation

Explains Deadman models, status lamps, and ground verification.

Bypass Switch and Deadman Controls

Details bypass switch operation and deadman switch connections.

Technical Specifications and Approvals

Input Power and Control Contact Ratings

Specifies power requirements and control contact ratings.

Operating Temperature and FM Approvals

Defines operational temperature range and FM approval details.

Installation

Enclosure and Physical Location Requirements

Describes the enclosure type and required physical mounting orientation.

Electrical Installation Safety Guidelines

Provides crucial safety instructions for electrical wiring separation.

Ground Ball and Bolt Installation Procedures

Refers to specific drawings for ground ball or bolt installation.

Initial System Checkout

General Checkout and Safety Precautions

Outlines general steps and safety precautions for system checkout.

Checkout Procedures for Different Models

Details checkout for models with/without bypass and deadman features.

Servicing and Troubleshooting

General Servicing and Parts Replacement

Provides general servicing guidelines and lamp replacement steps.

Tools and Test Equipment for Servicing

Lists required tools and specific test equipment for servicing.

Application-Specific Test Procedures

Step-by-step troubleshooting for wire-through and stand-alone modes.

Deadman Feature Troubleshooting Guide

Guides on troubleshooting issues with the deadman feature.

Diagram Appendix

Installation and Entity Parameter Diagrams

Shows installation layout and entity parameters for the ST-47 system.

Outline Drawings of Unit Components

Provides dimensional drawings of the control unit and junction box.

Wiring Diagrams for System Configurations

Illustrates typical loading rack control and grounding protection wiring.

Internal Wiring Diagrams for ST-47 Models

Internal wiring schematics for various ST-47 models (EL, ELK, EL/D, ELK/D).

Field Wiring Diagrams for System Interconnections

Field wiring diagrams for connecting ST-47 with other systems.

Replacement Parts Lists

Lists replacement parts for ST-47-115VAC and ST-47-240VAC controllers.