OCTAVIA
Removing and Installing Engine 10
Edition 01.99
S00.5125.50.20
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10-11 -------------
Installing engine
Notes:
♦ Always replace seals and gaskets when car-
rying out removal and installation work.
♦ Always replace self-locking nuts.
♦ Coat stud bolts at exhaust manifold with hot
bolt paste G 052 112 A3.
♦ Align mounting for engine and gearbox
⇒ page 10-13.
♦ Tightening torques ⇒ page 10-14.
♦ Engine/gearbox mounting ⇒ page 10-14.
Procedure
Installation is carried out in the reverse order;
pay attention to the following points:
- Clean splines of input shaft and apply a thin
film of grease G 000 100.
- When attaching the gearbox, ensure the in-
termediate plate is correctly located.
- Check whether dowel sleeves are inserted
in the cylinder block for centering engine/
gearbox; insert if necessary.
K - Position supporting device MP 9-200 at the
same point as for removing engine.
- When installing the engine/gearbox unit,
ensure adequate clearance to surrounding
components.
- Align engine/gearbox unit ⇒ page 10-13.
- Install shift mechanism:
⇒ 5-Speed Manual Gearbox 002; Repair
Group 34; Removing and installing gearbox
- Adjust shift mechanism:
⇒ 5-Speed Manual Gearbox 002; Repair
Group 34; Servicing shift mechanism; Ad-
justing shift mechanism
- Install drive shafts:
⇒ Running Gear; Repair Group 40; Remov-
ing and installing drive shaft
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