OCTAVIA
Cylinder Head/Valve Gear 15
Edition 06.01
S00.5125.51.20
Removing and installing cylinder head
Testing compression ⇒ page 15-15
Notes:
♦ Removing and installing intake manifold:
⇒ 1.4 l/44 kW Engine, Simos 3PB Fuel Injec-
tion and Ignition System; Repair Group 24;
Disassembling and assembling intake mani-
fold
♦ Removing and installing exhaust manifold
⇒ page 26-1.
♦ If the cylinder head is replaced, it is then
necessary to refill system with fresh coolant.
1 - 3 Nm
2 - Sealing washer
♦ replace
3 - Cylinder head bolt
♦ pay attention to installation instructions
and order for slackening and tighten-
ing ⇒ page 15-2
♦ moisten thread with oil before screw-
ing in
4 - Washer
♦ not fitted to all cylinder head bolts
⇒ page 15-2
5 - Left suspension eye
6 - Rocker arm shaft
♦ removing and installing rocker arms
⇒ page 15-18
♦ conducting basic setting of hydraulic
valve clearance compensation ⇒ pa-
ge 15-14
7 - Bracket
♦ for ignition strip
8 - Washer
♦ from 03.01
9 - 23 Nm
♦ tighten fully only after tightening cylin-
der head bolts
10 - 20 Nm
♦ self-locking, replace
♦ tighten fully only after tightening cylin-
der head bolts
11 - 20 Nm
♦ insert with AMV 105 500 (Loctite 242)
♦ tighten fully only after tightening cylin-
der head bolts
12 - Bracket
♦ for alternator support
13 - Cylinder head gasket
♦ replace ⇒ page 15-2, Removing cyl-
inder head
♦ pay attention to installation position:
inscription must be legible
14 - Cylinder head
♦ removing and installing ⇒ page 15-2
♦ inspect for distortion ⇒ Fig. 1
♦ after replacing, fill entire system with
fresh coolant
15 - Oil deflector
16 - 25 Nm
17 - Right lifting eye
18 - Gasket for cylinder head cover
♦ replace if damaged
19 - Cylinder head cover
20 - End cover
♦ fit on when carrying out removal and
installation work
------------
15-1 -------------
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