Skoda OCTAVIA 1999 User Manual

Edition 06.01
S00.5125.51.20
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OCTAVIA Service
Contents
00 Technical Data Page
Technical data .............................................................................................................................. 00-1
- Engine number ......................................................................................................................... 00-1
- Engine features ........................................................................................................................ 00-1
10 Removing and Installing Engine Page
Removing and installing engine ................................................................................................ 10-1
- Removing engine ..................................................................................................................... 10-2
- Installing engine ........................................................................................................................ 10-11
- Aligning engine/gearbox assembly ........................................................................................... 10-13
- Tightening torques .................................................................................................................... 10-14
- Engine/gearbox mounting ........................................................................................................ 10-14
13 Crank Assembly Page
Disassembling and assembling engine .................................................................................... 13-1
- Removing and installing ribbed V-belt ...................................................................................... 13-1
Disassembling and assembling cylinder block, crankshaft and flywheel............................. 13-3
- Inspecting synchronous running of chain sprockets ................................................................ 13-6
- Replacing crankshaft seal - belt pulley side ............................................................................. 13-7
- Replacing ring gear .................................................................................................................. 13-8
Disassembling and assembling pistons, connecting rod and liners ..................................... 13-9
15 Cylinder Head/Valve Gear Page
Removing and installing cylinder head..................................................................................... 15-1
- Removing and installing cylinder head ..................................................................................... 15-2
- Servicing cylinder head ............................................................................................................ 15-7
- Inspecting valve guides ............................................................................................................ 15-8
- Removing and installing valves ................................................................................................ 15-8
- Reworking valve seats ............................................................................................................. 15-10
- Replacing valve stem seals ...................................................................................................... 15-13
- Basic setting of hydraulic valve clearance compensation ........................................................ 15-14
- Testing compression ................................................................................................................ 15-15
Servicing valve gear .................................................................................................................... 15-17
- Removing and installing camshafts .......................................................................................... 15-17
- Removing and installing rocker arms ....................................................................................... 15-18
- Inspecting hydraulic tappets ..................................................................................................... 15-19
17 Lubrication System Page
Removing and installing parts of the lubrication system ....................................................... 17-1
- Removing and installing oil pan ................................................................................................ 17-3
- Testing oil pressure and oil pressure switch ............................................................................. 17-6
19 Cooling System Page
Removing and installing parts of the cooling system ............................................................. 19-1
- Parts of cooling system ............................................................................................................ 19-1
- Draining and filling system with coolant ................................................................................... 19-2
- Inspecting cooling system for leaks ......................................................................................... 19-5
- Removing and installing radiator .............................................................................................. 19-6
- Removing and installing coolant thermostat housing, rear coolant pipe .................................. 19-7
- Removing and installing coolant pump, front coolant pipe ....................................................... 19-8
20 Fuel Supply System Page
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Skoda OCTAVIA 1999 Specifications

General

Brand	Skoda
Model	OCTAVIA 1999
Category	Automobile
Language	English