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Sungrow SG2500U-MV User Manual

Sungrow SG2500U-MV
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10 MV Station Functions System Manual
70
10.5 L/HVRT
The Electric Rule 21, 2015 defines the L/HVRT requirements according to the figure and
table below.
Fig. 10-2 Low / High voltage withstand requirements
For mandatory operation regions, the MV Station shall be considered in compliance if it
provides an average current greater than or equal to 80% of the pre-disturbance current or
other percentage defined in the requirements documents during the ride-through event in
each of the voltage ranges specified in the SRD(s), and returns to at least 80% of the
pre-disturbance current level within the time specified in the local standards or regulations.
For momentary cessation regions, the MV Station shall be considered in compliance if it
provides an average active current less than or equal to 10% of the MV Station rated
current during the ride-through event in each of the voltage ranges specified in the SRD(s),
and returns to the pre-disturbance current level or percentage as defined in the

Table of Contents

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Sungrow SG2500U-MV Specifications

General IconGeneral
ModelSG2500U-MV
TypeString Inverter
Rated Power2500 kW
Max. AC Power2500 kW
Max. DC Voltage1500 V
Efficiency98.8%
Protection DegreeIP65
AC Output Power2500 kW
Input Voltage Range600 V - 1500 V
MPPT Voltage Range600 V - 1500 V
MPPT Range600 V - 1500 V
Max Efficiency99.0%
Operating Temperature Range-25 to +60 °C
Number of MPPTs6
Number of MPP Trackers6

Summary

About This Manual

Preface

Introduction and thanks for purchasing the product.

Validity

Specifies the manual's applicability to the SG2500U-MV product.

Content

Outlines the topics covered in the manual for user guidance.

Target Group

Identifies qualified technical personnel responsible for operations.

Symbols Explanation

Explains hazard symbols (Danger, Warning, Caution, Notice) and device symbols.

How to Use this Manual

Guides users on how to read and utilize the manual effectively.

Terminology

Defines abbreviations like MV Turnkey Station and Intelligent PMD.

Safety Instructions

Intended Usage

Describes the MV Station's primary application in PV power stations.

Important Safety Instructions

Emphasizes reading safety instructions before installation.

General Safety Rules

Covers general safety rules for handling electrical hazards and compliance.

Manual Storage

Stresses the importance of keeping manuals accessible and compliant.

PV Arrays Hazards

Warns about DC high voltage and electric shock hazards from PV arrays.

Ground Fault Protection

Highlights risks of lethal voltage due to ground faults and protective measures.

Live Line Measurement

Details hazards of live line measurement and required protective equipment.

Measuring Instrument

Specifies requirements for measuring instruments and safe usage.

Volt-free Operations

Outlines procedures for operating the MV Station when it is voltage-free.

ESD Protection

Warns about damage from electrostatic discharge and PPE usage.

LCD Parameter Setting

Advises caution with LCD parameters as they affect device operation.

Sand and Moisture Protection

Advises against opening the station in adverse weather conditions.

Symbols on the Device Body

Stresses the importance of device symbols for safe operation.

Safety Warning Signs

Advises on placing warning signs for safety during operations.

Daily Operation and Maintenance

Emphasizes keeping doors closed and performing routine checks.

Disposal of Waste

Guides on proper disposal of end-of-life MV Station components.

Manual Description

Explains manual structure, pictures, and how to get support.

Safety Instructions of Each Working Area

Differentiates safety instructions for MV Station room and transformer room.

Safe Operation of the MV Station room

Provides step-by-step safety procedures for the MV Station room.

Safe Operation of the Transformer Room

Outlines safety steps for operations within the transformer room.

Product Description

Brief Introduction

Introduces the MV Station's application in PV generation systems.

MV Station Internal Construction

Details the MV Station's composition into module and transformer rooms.

Overall Design of the MV Station

Provides an overview of the MV Station's design and physical aspects.

MV Station Views

Illustrates front, back, left, and right views of the MV Station.

Mechanical Parameter

Presents dimensions and clearance spaces of the MV Station.

Ventilation Design

Explains air intake and exhaust points for MV Station ventilation.

Interior Design of the MV Station

Details the internal layout and components of the MV Station.

Internal Components

Identifies major electrical components within the MV Station.

Cable Entry Design

Describes bottom cable entry points and protection methods.

Internal Devices of the MV Station

Details internal devices like DC cabinet and Intelligent PMD.

Operations on the DC circuit breakers

Explains operation of electrically-controlled DC circuit breakers.

Identify and Store the MV Station

Identifying the MV Station

Explains how to identify the MV Station via its nameplate.

Checking for Transport Damages

Provides steps for inspecting the MV Station for transport damage.

Storage of the MV Station

Gives guidelines for storing the MV Station appropriately.

Mechanical Installation

Transport

Details how the MV Station is transported as a whole unit.

Hoisting the MV Station

Covers safety precautions and procedures for hoisting the MV Station.

Safety Precautions

Lists crucial safety precautions for hoisting operations.

Hoisting

Describes the process and rules for hoisting the MV Station.

Fastening of Connectors

Explains how to use slings with hooks or U-hooks for hoisting.

Foundation

Covers site selection, requirements, and construction plan for foundations.

Selection of Installation Site

Lists requirements for selecting an installation site for the MV Station.

Foundation Requirements

Details foundation design and construction considerations for the MV Station.

Recommended foundation construction plan

Shows a diagram and description of the recommended foundation plan.

Other Precautions

Advises on drainage systems and avoiding nearby trees.

Removing Flashings and Cover Plates

Guides on removing flashings and cover plates before commissioning.

Electrical Installation

Safety Instructions

Provides general and specific safety rules for electrical installation.

Generals rules

Covers general safety rules for electrical installation, including hazards.

Five Safety Rules

Lists five critical safety rules for electrical connections and operations.

Parts for Cabling

Details components for cable connection and warnings about incorrect wiring.

Copper Wire Connection

Explains the terminal connection sequence for copper wires.

Aluminum Wire Connection

Describes aluminum wire connection and the need for bi-metallic lugs.

Tightening Torques

Provides a table of recommended tightening torques for screws.

Preparation before Electrical Connections

Outlines preparations before making electrical connections.

Installation Tools

Lists necessary tools for electrical installation.

Opening the MV Station door

Briefly mentions opening doors for access to devices.

Removal of the Protective Grid

Instructs on removing the protective grid before electrical connections.

Removing Sealing Tapes of Cable Inlet holes

Guides on removing sealing tapes from cable inlet holes.

Checking the Cables

Emphasizes checking cable integrity and insulation before connection.

During Connection

Provides guidelines for routing and connecting cables safely.

MV Station Circuit Diagram and Cable Connection

Presents circuit diagram and specifies rules for cable selection.

Circuit Diagram

Presents the MV Station circuit diagram and lists its components.

Cable Specifications

Outlines rules for selecting appropriate cables based on ampacity and current.

General principles for cable connections

Gives principles for laying and connecting cables within the MV Station.

DC Connection

Covers checks before DC connection and detailed connection steps.

Checking before Connection

Lists checks for DC connection, including voltage and polarity.

DC Cable Connection

Details connection steps for DC cables, including crimping.

AC Connection

Provides safety notices for AC connection and refers to manuals.

Safety Notices

Warns about potential damage from incorrect AC connection.

AC Cable Connection

Refers to transformer manuals for connecting AC side cables.

Ground Connection

Covers grounding standards, internal device connection, and external grounding.

Brief Introduction

Emphasizes adherence to country-specific grounding standards.

Equipotential Connection of MV Station Internal Devices

Explains equipotential connection of internal devices to the ground bar.

External grounding

Shows locations of external grounding points and recommended methods.

Communication Connection

Details RS485 and Ethernet port connections for communication.

External Power Supply Connection

Explains how to connect the external power supply and its wiring diagram.

Finishing Electrical Connection

Guides on final checks, sealing cable entries, and water-proofing.

Commissioning

Safety Instructions

Provides safety warnings for commissioning, including high voltage and flammable materials.

Requirements for Commissioning

Lists essential checks and requirements before commissioning.

Checking before Commissioning

Covers checks for cable connections, modules, PV arrays, and grid voltage.

Checking the Cable Connection

Details checks for cable damage, secure connections, and grounding.

Checking the module

Advises checking module switches and upstream/downstream connections.

Checking PV Array

Guides on checking PV array voltage, connections, and polarity.

Checking Grid Voltage

Explains how to measure grid voltage and frequency.

Preparation before Starting

Lists final preparations before starting the MV Station.

Starting the Device

Provides step-by-step instructions for starting the MV Station.

LCD Parameter Setting

Guides on setting LCD parameters like language, date, and time.

Completing Commissioning

Outlines final checks and expected duration for commissioning.

Starting/Stopping

Starting

Covers inspection before starting and the step-by-step starting procedure.

Inspection before starting

Lists essential inspections before starting the MV Station.

Starting Steps

Provides step-by-step instructions for starting the MV Station.

Stopping

Details normal stop procedures and how the station stops during faults.

Normal Stop

Details the procedure for a normal stop of the MV Station.

MV Station Stops when A Fault Occurs

Explains how the MV Station stops during a fault or emergency.

LCD Menu Operation

LCD Touch Screen

Describes the function and location of the LCD touch screen.

Default Screen

Covers initialization, default screen intro, and backlight/screensaver functions.

Initialization

Explains the initialization process and the default screen display.

Default Screen Introduction

Details the elements and information shown on the default screen.

Backlight and Screensaver

Explains how the backlight and screensaver functions work.

Overview of LCD Menu and Icon

Presents the structure of menus, submenus, and icons.

Overview of Submenu and Icon

Shows the logical structure of menus and submenus with icons.

Layout of the submenus

Describes the consistent layout of submenus.

Entering Password

Guides on how to enter the password to access settings.

Language Setting

Explains how to set the language via conventional way or shortcut.

Conventional Way

Provides steps for changing the language via the menu.

Shortcut

Explains a shortcut for language selection on the Home menu.

Date and Time Setting

Guides on setting the date and time through the LCD interface.

Running Information Checking

Details how to check real-time data, internal statistics, and power curves.

History Information Checking

Covers checking history events, data, faults, and alarms.

History Event Checking

Guides on viewing historical event records.

History Data Checking

Explains how to check historical data over 90 days.

History Fault Checking

Guides on viewing present and historical fault records.

History Alarm Checking

Instructs on checking historical alarm records.

Present Fault Information Checking

Describes how to view current faults on the LCD screen.

Starting/Stopping

Explains automatic and manual start/stop procedures via LCD.

Load Default

Guides on resetting parameters to default settings.

Firmware Version Checking

Shows how to view firmware versions of LCD and DSP.

Parameters of LCD

Covers communication, running, and protection parameters configuration.

Communication Parameters

Guides on configuring RS485 and Network communication parameters.

Running Parameters

Explains how to set running parameters like MPPT voltage and derating.

Protection Parameter

Guides on setting various protection parameters for the MV Station.

MV Station Functions

Operation Mode

Illustrates mode changes and describes various operational modes.

Mode Change

Illustrates how the MV Station switches between operation modes.

Operation Mode Description

Describes modes like Stop, Initial Standby, Startup, Run, Fault, etc.

Complete Control Strategy

Explains Remote, Local, and Remote/Local control strategy settings.

Active Power Limitation

Introduces situations for power limitation and how to realize it.

Introduction to Active Power Limitation

Lists situations requiring active power limitation.

How to Realize Power Limitation

Guides on adjusting active power output via LCD.

Reactive Power Adjustment

Explains how to adjust reactive power output and settings.

L/HVRT

Details Low/High Voltage Ride Through requirements and parameters.

Temperature Derating

Explains temperature derating based on ambient temperature.

MPPT

Defines Maximum Power Point Tracking and its importance for PV arrays.

Intelligent Temperature-Control Technology

Describes the fan speed control based on IGBT temperature.

Insulation Monitoring Function

Explains the function and troubleshooting of insulation monitoring.

Introduction

Explains the importance of insulation resistance for safe operation.

Simple Troubleshooting

Guides on troubleshooting low insulation resistance alarms.

GFDI Function

Explains the Ground Fault Detection and Interruption function.

Vs-U Curve

Shows the relationship between MPPT limit, reactive power, and AC voltage.

Protection Function

Introduces various protection functions of the MV Station.

DC over-voltage protection

Describes DC over-voltage protection and response.

AC over/under-voltage protection

Explains AC over/under-voltage protection and response.

Frequency anomaly protection

Details frequency anomaly protection and system response.

Islanding protection

Defines islanding and its potential threats.

Reverse polarity protection

Explains protection against reverse polarity connection.

Overload protection

Describes overload protection against excessive PV array output.

Ground protection

Details ground protection based on leakage current.

Module over-temperature protection

Explains protection against high module temperature.

Internal over-temperature protection

Describes protection against high internal MV Station temperature.

Firefighting

Covers general introduction and smoke detector function.

General Introduction

Emphasizes adhering to firefighting rules and maintaining devices.

Smoke Detector

Explains the function of the smoke detector for fire indication.

Troubleshooting

Safety Instructions

Warns about lethal voltages and requires qualified personnel for troubleshooting.

Fault Checking

Lists initial checks for power output anomalies before contacting support.

Fault and Troubleshooting on the LCD screen

Details common LCD faults, reasons, and troubleshooting steps.

LCD Display Alarm Information and Troubleshooting

Explains how to check alarms via LCD and recover from them.

Other Faults

Lists and explains other miscellaneous faults and their troubleshooting.

Routine Maintenance

Safety Instructions

Covers safety warnings for maintenance, including lethal voltage and moisture.

Five Safety Rules

Lists five essential safety rules for maintenance procedures.

Maintenance

Explains the necessity of maintenance and interval considerations.

Introduction

Explains the necessity of periodic maintenance for longevity and performance.

Maintenance Interval

Discusses factors influencing maintenance intervals and suggests shortening them.

Filter checking and cleaning

Recommends checking and cleaning MV Station filters every six months.

Cleaning MV Station Air Inlet Window

Guides on cleaning or replacing air inlet windows and filters.

Replacement of the electrical components

Details how to replace electrical components with same manufacturer/model parts.

On-site painting make-up measures

Provides steps for cleaning and repainting MV Station surfaces.

Appendix

MV Station System Parameter

Lists key DC input, grid output, mechanical, and system parameters.

Input data (DC side)

Lists DC input parameters like max voltage, current, and power.

Output data (Grid side)

Lists grid-side output parameters like nominal power and voltage.

Mechanical parameters

Provides dimensions and weight of the MV Station.

System data

Lists system data like efficiency, temperature, and altitude.

Exclusion of Liability

States conditions under which liability claims are excluded.

Contact Information

Provides company contact details for support and inquiries.

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