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Suzuki DF 2.5 Service Manual

Suzuki DF 2.5
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GENERAL INFORMATION 1-3
If parts replacement is necessary, replace the parts with Suzuki Genuine Parts or their equiv-
alent.
When removing parts that are to be reused, keep them arranged in an orderly manner so that
they may be reinstalled in the proper order and orientation.
Be sure to use special tools when instructed.
Make sure that all parts used in assembly are clean and also lubricated when specified.
When use of a certain type of lubricant, bond, or sealant is specified, be sure to use the spec-
ified type.
When removing the battery, disconnect the negative cable first and then the positive cable.
When reconnecting the battery, connect the positive cable first and then the negative cable.
When performing service to electrical parts, if the service procedures do not require using
battery power, disconnect the negative cable from the battery.
Tighten cylinder head and case bolts and nuts, beginning with larger diameter and ending
with smaller diameter. Always tighten from inside to outside diagonally to the specified tight-
ening torque.
Whenever you remove oil seals, gaskets, packing, O-rings, locking washers, locking nuts,
cotter pins, circlips, and certain other parts as specified, always replace them with new. Also,
before installing these new parts, be sure to remove any left over material from the mating
surfaces.
Never reuse a circlip. When installing a new circlip, take care not to expand the end gap larger
than required to slip the circlip over the shaft. After installing a circlip, always ensure that it is
completely seated in its groove and securely fitted.
Use a torque wrench to tighten fasteners to the specified torque.
Wipe off grease and oil it a threads is smeared with them.
After reassembly, check parts for tightness and proper operation.
To protect the environment, do not unlawfully dispose of used motor oil, other fluids, and bat-
teries.
To protect the Earth’s natural resources, properly dispose of used motor and parts.

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Suzuki DF 2.5 Specifications

General IconGeneral
Engine TypeOHV
Fuel SystemCarburetor
Starting SystemManual
Engine MountingBushing Type
Gear Ratio2.15:1
Gear ShiftF-N
ExhaustAbove Prop Exhaust
Maximum Output1.8 kW (2.5 PS)
Ignition SystemCDI
Fuel Tank Capacity1.0 L
Weight13.5 kg
Full Throttle Operating Range5, 250 rpm
Trim MethodManual
Bore x Stroke48 x 38 mm (1.9 x 1.5 in.)

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