POWER UNIT 6-31
REASSEMBLY
Reassembly is reverse order of disassembly with the special
attention to the following steps.
PISTON TO CONROD
1. Apply engine oil to the piston pin 3, the piston pin bore and
the conrod 2.
2. Fit the conrod to the piston 1 as shown in the figure and
insert the piston pin through the piston and the conrod.
3. Install the piston pin circlips 4.
NOTE:
• Make sure that the conrod is installed in the direction shown in
the figure.
• Install the circlips with a gap facing either up or down as
shown in the figure.
• If the original components are not replaced, each
piston, piston pin and conrod is to be assembled
and installed in the original order and position.
• Do not re-use the gasket, the oil seal, the O-ring and
the circlip once removed. Always use new parts.
Mark “ ”
Mark “97J”
Gap
Gap