Suzuki DF 2.5 Service Manual

6-4 POWER UNIT
INSTALLATION
Installation is reverse order of removal with the special attention
to the following steps.
1. Install the two dowel pins 1 and gasket 2 onto the drive-
shaft housing.

2. Apply the Water Resistant Grease to the driveshaft splines.
 99000-25161: SUZUKI WATER RESISTANT GREASE
3. Apply the Water Resistant Grease to the seal lips of the
driveshaft oil seal.
 99000-25161: SUZUKI WATER RESISTANT GREASE
4. Install the oil seal protector 3 and tighten the bolt after
applying the Thread Lock to the bolt.
 99000-32050: THREAD LOCK “1342”
5. Install the power unit to the lower cover, then tighten the four
bolts to the specified torque.
 Lower cover bolt: 8 N·m (0.8 kg-m, 6.0 lb-ft)
Do not re-use the gasket once removed.
Always use new parts.

Suzuki DF 2.5 Specifications

General

Engine Type	OHV
Fuel System	Carburetor
Starting System	Manual
Engine Mounting	Bushing Type
Gear Ratio	2.15:1
Gear Shift	F-N
Exhaust	Above Prop Exhaust
Maximum Output	1.8 kW (2.5 PS)
Ignition System	CDI
Fuel Tank Capacity	1.0 L
Weight	13.5 kg
Full Throttle Operating Range	5, 250 rpm
Trim Method	Manual
Bore x Stroke	48 x 38 mm (1.9 x 1.5 in.)