Suzuki Ozark User Manual

7
CHASSIS 7-1
CONTENTS
CHASSIS
EXTERIOR PARTS .................................................................................................................... 7- 2
CONSTRUCTION ............................................................................................................. 7- 2
REMOVAL ........................................................................................................................7- 4
REMOUNTING .................................................................................................................. 7- 9
FRONT AND REAR WHEELS .................................................................................................. 7-10
CONSTRUCTION ............................................................................................................. 7-10
REMOVAL ........................................................................................................................7-10
INSPECTION AND DISASSEMBLY ................................................................................ 7-11
REMOUNTING AND REMOUNTING ............................................................................... 7-12
TIRES ......................................................................................................................................... 7-15
TIRE REPLACEMENT ...................................................................................................... 7-15
FRONT BRAKE ......................................................................................................................... 7-17
CONSTRUCTION ............................................................................................................. 7-17
BRAKE PAD REPLACEMENT ........................................................................................ 7-18
BRAKE FLUID REPLACEMENT ..................................................................................... 7-19
BRAKE CALIPER REMOVAL AND DISASSEMBLY ...................................................... 7-19
BRAKE CALIPER INSPECTION ...................................................................................... 7-21
BRAKE CALIPER REASSEMBLY AND REMOUNTING ................................................ 7-22
BRAKE DISC REMOVAL AND DISASSEMBLY ............................................................. 7-24
BRAKE DISC INSPECTION ............................................................................................. 7-24
BRAKE DISC REASSEMBLY AND REMOUNTING ....................................................... 7-24
MASTER CYLINDER REMOVAL AND DISASSEMBLY ................................................. 7-25
MASTER CYLINDER INSPECTION ................................................................................. 7-26
MASTER CYLINDER REASSEMBLY AND REMOUNTING ........................................... 7-26
FRONT SUSPENSION .............................................................................................................. 7-28
CONSTRUCTION ............................................................................................................. 7-28
REMOVAL AND DISASSEMBLY .................................................................................... 7-29
INSPECTION .................................................................................................................... 7-30
REASSEMBLY AND REMOUNTING ............................................................................... 7-32
STEERING ................................................................................................................................. 7-35
CONSTRUCTION ............................................................................................................. 7-35
REMOVAL ........................................................................................................................7-36
INSPECTION AND DISASSEMBLY ................................................................................ 7-38
REASSEMBLY AND REMOUNTING ............................................................................... 7-40
TOE-IN ADJUSTMENT .................................................................................................... 7-43
FRONT WHEEL, FRONT BRAKE, FRONT SUSPENSION AND STEERING
REASSEMBLING INFORMATION ............................................................................................ 7-44
REAR BRAKE ........................................................................................................................... 7-45
CONSTRUCTION ............................................................................................................. 7-45
REMOVAL AND DISASSEMBLY .................................................................................... 7-46
INSPECTION .................................................................................................................... 7-48
REASSEMBLY AND REMOUNTING ............................................................................... 7-49
REAR SUSPENSION ................................................................................................................7-53
CONSTRUCTION ............................................................................................................. 7-53
REMOVAL ........................................................................................................................7-54
INSPECTION AND DISASSEMBLY ................................................................................ 7-54
REASSEMBLY AND REMOUNTING ............................................................................... 7-55
REAR AXLE .............................................................................................................................. 7-56
CONSTRUCTION ............................................................................................................. 7-56
REMOVAL ........................................................................................................................7-57
INSPECTION .................................................................................................................... 7-58
REASSEMBLY AND REMOUNTING ............................................................................... 7-58
REAR WHEEL, REAR BRAKE, REAR SUSPENSION, REAR SWINGARM AND
REAR AXLE SHAFT REASSEMBLING INFORMATION ......................................................... 7-60
REVERSE LOCK RELEASE CABLE ....................................................................................... 7-61
REMOVAL AND INSTALLATION .................................................................................... 7-61

Suzuki Ozark Specifications

General

Brand	Suzuki
Model	Ozark
Category	Offroad Vehicle
Language	English