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Suzuki Ozark User Manual

Suzuki Ozark
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3-58 ENGINE
SECONDARY GEAR SHIMS ADJUSTMENT
Remove the secondary bevel gear cover.
Hold the bearings with the special tool.
09921-21910: Bearing holder
Set a dial gauge on the driven bevel gear as shown.
Measure the backlash by turning the driven bevel gear shaft in
each direction, reading the total backlash on the dial gauge. If
the backlash is not within specification, the shim must be
changed and the backlash should be re-checked until correct.
Refer to the chart at the right for appropriate shim thickness.
Bevel gear backlash
Standard: 0.03–0.15 mm (0.001–0.006 in)
NOTE:
Adjust the backlash by referring to the chart at the right and
using the thickness of the removed shims as a guide.
Backlash Shim adjustment
Under 0.03 mm
(0.001 in)
Decrease shim thickness
0.03–0.15 mm
(0.001–0.006 in)
Correct
Over 0.15 mm
(0.006 in)
Increase shim thickness
Part No.
Shim thickness
For driven bevel gear (3-60)
09181-25051
09181-25052
09181-25053
09181-25054
09181-25055
09181-25056
09181-25057
09181-25058
09181-25059
09181-25060
09181-25061
09181-25062
09181-25063
0.60 mm (0.0236 in)
0.65 mm (0.0256 in)
0.70 mm (0.0276 in)
0.75 mm (0.0295 in)
0.80 mm (0.0315 in)
0.85 mm (0.0335 in)
0.90 mm (0.0354 in)
0.95 mm (0.0374 in)
1.00 mm (0.0394 in)
1.05 mm (0.0413 in)
1.10 mm (0.0433 in)
1.15 mm (0.0453 in)
1.20 mm (0.0472 in)

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Suzuki Ozark Specifications

General IconGeneral
BrandSuzuki
ModelOzark
CategoryOffroad Vehicle
LanguageEnglish

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