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Toro GREENSMASTER 3100 Service Manual

Toro GREENSMASTER 3100
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7. Be careful when disassembling. The needle bearings
in the body assembly (Item 15) may be of the loose
grease retained type. Pack these with general purpose
grease to retain them for reassembly. It is recommended
NOT to remove the bearing races from the flange as-
sembly.
8. Remove and discard the oil seal and seal rings
(Items 17 and 23) as the pump is disassembled.
9. Clean all parts. All parts must be check for burrs,
scoring, nicks, etc. Check the bushings in the plate
assemblies (Items 22, 26 and 28) and cover assembly
(Item 31) for excessive wear or scoring. Replace the
assemblies as necessary. The bushings are not serv-
iceable.
10. Stone gears if plate surfaces appear scored. Re-
place gears as sets if necessary. Oil the inside of gear
plates (Items 14, 25 and 30) and insert gear sets,
maintaining the original timing and locations.
11. Assemble pump sections starting at the body as-
sembly (Item 15). Install woodruff keys (Item 19) and
align keyways in gears as they are installed over the
shafts. Apply grease to new seal rings (Item 23) before
installing.
12. After pump has been assembled, tighten locknuts
by hand. Rotate the drive shaft to check for binding.
Protect the shaft if using a pliers.
13. Tighten the locknuts evenly in a crossing pattern to
a torque of 17 to 19 ft-lb.
14. Before installing oil seal (Item 17) put seal protector
on pump shaft or apply tape on the shaft.
15. Before installing fill volume between lips of new seal
with Master Lubricant Co. “Lubrico M-6”, Lubriplate
“Aero Lube” or equivalent. Apply grease to inside diame-
ter of new oil seal. Carefully install a new oil seal.
Assemble spring loaded lip of seal toward bearing.
Repairs Page 4 - 44 Greensmaster
®
3100

Table of Contents

Other manuals for Toro GREENSMASTER 3100

Questions and Answers:

Toro GREENSMASTER 3100 Specifications

General IconGeneral
Cutting Units3
Blade TypeReel
Drive SystemHydrostatic
Horsepower21.5 hp (16 kW)
Engine Power21.5 hp (16 kW)
Number of Blades11

Summary

Chapter 1 - Safety

Safety Instructions

General safety guidelines and warnings for operating the Greensmaster 3100.

Maintenance and Repair Safety

Safety precautions for service, maintenance, and repair procedures.

Chapter 4 - Hydraulic System

Hydraulic Flow Diagrams

Visual representations of hydraulic oil flow for various machine operations.

Hydraulic Schematic

Detailed schematic illustrating the hydraulic system components and connections.

Hydraulic System Troubleshooting

Guides for diagnosing and resolving hydraulic system issues.

Hydraulic System Testing Procedures

Methods for testing hydraulic components using specialized equipment.

Hydraulic System Repairs

Instructions for removing, installing, and repairing hydraulic components.

Chapter 5 - Electrical System

Electrical System Wiring Schematic

Diagrams illustrating electrical connections for different machine serial number ranges.

Electrical System Troubleshooting

Guides for diagnosing and correcting electrical system malfunctions.

Electrical System Testing

Procedures for testing electrical components like switches and meters.

Electrical System Repairs

Instructions for adjusting and replacing electrical switches and components.

Chapter 7 - 4 Bolt Adjust Cutting Units

4 Bolt Adjust Cutting Units Troubleshooting

Factors affecting cut quality and their possible solutions.

4 Bolt Adjust Cutting Units Set Up and Adjustments

Procedures for adjusting reel contact, bedknife, height of cut, and rollers.

Chapter 8 - Single Point Adjust Cutting Units

Single Point Adjust Cutting Units Troubleshooting

Factors affecting cut quality and their possible solutions.

Chapter 9 - Grooming Reel Cutting Units

Chapter 10 - Dual Point Adjust Cutting Units

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