Name: Toyota 1CD-FTV
Brand: Toyota
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030LK−08

B06431

Bolt Type

Hexagon Head Bolt

Normal Recess Bolt Deep Recess Bolt

Stud Bolt Weld Bolt

Class

10T

11T

No Mark

w/ Washer

No Mark

w/ Washer

−SERVICE SPECIFICATIONS STANDARD BOLT

03−1

1CD−FTV ENGINE REPAIR MANUAL (RM1046E)

STANDARD BOLT

HOW TO DETERMINE BOLT STRENGTH

ProCarManuals.com

General Information1
General Description1
Index1
Preparation1
Service Specifications2
Terms Definition2
Si Unit3
Repair Instruction4
Precaution4
To Prevent from Entering Foreign Substances4
To Prevent Scratches on the Parts4
Removal and Installation of Fuel Control Parts5
Removing and Installing of Fuel System Parts5
Removal and Installation of Engine Intake Parts6
Handling of Hose Clamps6
Terms7
Abbreviations7
Intake15
Preparatio15
Engine Mechanical16
Equipment19
Lubrication20
Starting & Charging21
Standard Bolt23
How to Determine Bolt Strength23
Specified Torque for Standard Bolts24
How to Determine Nut Strength25
Old Standard Hexagon Nut25
Service Data27
Torque Specification29
Turbocharger Sub−Assy33
Inspect Turbine Shaft33
Inspect Actuator Operation33
Partial Engine Assy34
Overhaul37
Remove Oil Filler Cap Sub−Assy37
Remove Nozzle Holder Seal37
Remove Cylinder Head Cover Sub−Assy37
Remove Injector Assy38
Remove Exhaust Fuel Addition Injector Assy38
Remove Camshaft Timing Pulley38
Remove Timing Belt Idler Sub−Assy No.138
Remove Crankshaft Timing Pulley39
Remove Camshaft Oil Seal Retainer39
Remove Water Pump Assy39
Remove Camshaft39
Remove Cylinder Head Sub−Assy40
Remove Oil Pan Sub−Assy No.240
Remove Oil Strainer Sub−Assy40
Remove Oil Regulator Assy41
Remove Oil Pan Insulator41
Remove Oil Pan Sub−Assy41
Remove Oil Pump Assy41
Remove Engine Rear Oil Seal Retainer42
Remove Oil Check Valve Sub−Assy42
Remove Camshaft Oil Seal42
Install Camshaft Oil Seal42
Remove Crankshaft Seal43
Install Crankshaft Seal43
Remove Engine Rear Oil Seal43
Install Engine Rear Oil Seal43
Install Cylinder Block Water Drain Cock Sub−Assy44
Install Oil Check Valve Sub−Assy44
Install Engine Rear Oil Seal Retainer44
Install Oil Pump Assy45
Install Oil Pan Sub−Assy46
Install Oil Strainer Sub−Assy46
Install Oil Pan Sub−Assy No.247
Install Cylinder Head Sub−Assy47
New Gasket Matrix48
Install the Cylinder Head Bolts49
Install Camshaft49
Install No.2 Camshaft50
Install the Camshaft Bearing Caps50
Inspect Valve Clearance51
Adjust Valve Clearance51
Remove the Adjusting Shim51
Adjusting Shim Selection Chart (Intake)53
Adjusting Shim Selection Chart (Exhaust)54
Install Water Pump Assy55
Install Camshaft Oil Seal Retainer55
Install Crankshaft Timing Pulley55
Install Timing Belt Idler Sub−Assy No.256
Install Timing Belt Idler Sub−Assy No.156
Install Camshaft Timing Pulley56
Install Injector Assy56
Install Cylinder Head Cover Sub−Assy58
Cylinder Block Assy59
Inspect Connecting Rod Thrust Clearance60
Inspect Connecting Rod Oil Clearance60
Remove Piston Sub−Assy W/Connecting Rod62
Connecting Rod Big End Inside Diameter62
Crankshaft Crank Pin Diameter62
Standard Size Bearing Center Wall Thickness62
Inspect Crankshaft Thrust Clearance63
Remove Crankshaft63
Remove Sub−Assy Oil Nozzle No.163
Remove Cylinder Block Oil Orifice64
Remove Piston Ring Set64
Remove W/Pin Piston Sub−Assy64
Inspect Cylinder Block for Flatness65
Inspect Cylinder Bore Diameter65
Inspect W/Pin Piston Sub−Assy65
Inspect Ring Groove Clearance67
Inspect Piston Ring End Gap67
Standard End Gap67
Maximum End Gap67
Inspect Connecting Rod Bolt68
Inspect Crankshaft68
Inspect Cylinder Block Oil Orifice68
Inspect Crankshaft Oil Clearance68
Cylinder Block Main Journal Bore Diameter71
Crankshaft Main Journal Diameter71
Install Tight Plug72
Standard Depth72
Install Ring Pin73
Cylinder Head Side73
Lower Side73
Front Side73
Install Straight Pin74
Install Stud Bolt74
Install Cylinder Block Oil Orifice75
Install Sub−Assy Oil Nozzle No.175
Install Crankshaft75
Install W/Pin Piston Sub−Assy76
Install Connecting Rod Bearing77
Install Piston Sub−Assy W/Connecting Rod77
Water Pump Assy79
Oil Pump Assy80
Inspect Oil Pump Assy80
Starter Assy81

Toyota 1CD-FTV User Manual

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Toyota 1CD-FTV Specifications

Related product manuals

Brand	Toyota
Model	1CD-FTV
Category	Engine
Language	English