Toyota 8FGU15 User Manual

ENGINE OVERHAUL
USED SSTS ................................... 2-2
ENGINE ACCESSORIES ...................... 2-4
REMOVAL. INSPECTION AND INSTALLATION ...... 2-4
CYLINDER HEAD ............................. 2-9
COMPONENTS ................................ 2-9
DISASSEMBLY. INSPECTION AND REASSEMBLY ... 2-11
TIMING GEAR ................................ 2-20
COMPONENTS ................................ 2-20
DISASSEMBLY. INSPECTION AND REASSEMBLY ... 2-22
CYLINDER BLOCK ............................ 2-33
COMPONENTS ................................ 2-33
DISASSEMBLY. INSPECTION AND REASSEMBLY ... 2-35
CYLINDER BLOCK BORE DIMENSIONS ........... 2-47
ENGINE TUNE-UP ............................ 2-48
V BELT TENSION INSPECTION AND ADJUSTMENT . 2-48
VALVE CLEARANCE INSPECTION AND
ADJUSTMENT
............................... 2-49
... IDLING SPEED INSPECTION AND ADJUSTMENT
2-49
MAXIMUM ENGINE SPEED INSPECTION AND
ADJUSTMENT
............................... 2-50
INJECTION TIMING INSPECTION AND
ADJUSTMENT
............................... 2-50
...................
COMPRESSION INSPECTION 2-52
1DZ-II Repair
Section 1.2.2

Toyota 8FGU15 Specifications

General

Model	8FGU15
Category	Forklifts
Engine Type	Internal Combustion
Load Capacity	3000 lbs
Lift Height	189 inches
Tire Type	Pneumatic
Engine	Toyota 4Y
Power Source	Gasoline