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IntelliPak
Trane IntelliPak User Manual
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Maintenance
RT
-SVX36K-EN
183
T
able
80.
Sample
maintenance
log
Date
Current
Ambient
Temp F/C
Refrigerant Circuit #1
Refrigerant Circuit #2
Compr.
Oil Level
Suct.
Press.
Psig/kPa
Disch.
Press
Psig/kPa
Liquid
Press
Psig/kPa
Super-
heat F/C
Sub-cool
F/C
Compr.
Oil Level
Suct.
Press.
Psig/kPa
Disch.
Press
Psig/kPa
Liquid
Press
Psig/kPa
Super-
heat F/C
Sub-cool
F/C
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
182
184
Table of Contents
Warnings, Cautions and Notices
2
Unit Nameplate
3
Compressor Nameplate
3
Overview of Manual
3
Unit Inspection
3
Storage
4
Factory Warranty Information
4
Table of Contents
5
Model Number Descriptions
7
General Information
11
Commonly Used Acronyms
11
Unit Description
11
Rooftop Module (RTM - 1U48 Standard on All Units)
11
Compressor Modules
12
Human Interface Module
12
Heat Module
12
Modulating Dehumidification Module MDM
12
Ventilation Override Module
13
Variable Speed Module
13
Interprocessor Communications Board
13
Lontalk/Bacnet Communication Interface Module
13
Exhaust/Comparative Enthalpy Module
13
Ventilation Control Module
14
Generic Building Automation System Module
14
Multipurpose Module
15
Input Devices & System Functions
15
Constant Volume (CV), Single Zone Variable Air Volume (SZVAV) & Variable Air Volume (VAV) Sensors and Controls
15
Freeze Avoidance
18
Constant Volume (CV) Units
19
Single Zone Variable Air Volume (SZVAV)
19
Only
19
Variable Air Volume (VAV) Units
20
Supply Duct Static Pressure Control
21
Space Temperature Averaging
22
Installation
26
Unit Clearances
26
Trane Roof Curb and Ductwork
36
Pitch Pocket Location
37
If a Trane Curb Accessory Kit Is Not Used
37
Unit Rigging & Placement
38
General Unit Requirements
40
Main Electrical Power Requirements
40
Field Installed Control Wiring
40
Requirements for Electric Heat Units
40
Requirements for Gas Heat (SFH_)
40
Requirements for Hot Water Heat (SLH_)
40
Requirements for Steam Heat (SSH_)
41
O/A Pressure Sensor and Tubing Installation (All Units with Statitrac or Return Fans)
41
Requirements for Modulating Reheat Dehumidification (S_HL)
41
Condensate Drain Connections
41
Units with Gas Furnace
42
Removing Supply and Exhaust/Return Fan Shipping Channels (Motors >5Hp)
42
Optional DDP Supply Fan Shipping Channel Removal and Isolator Spring Adjustment
42
O/A Sensor & Tubing Installation
45
Evaporative Condenser Make-Up Water and Drain Line Installation
45
Gas Heat Units (SFH_)
48
Flue Assembly Installation
51
Hot Water Heat Units (SLH_)
51
Steam Heat Units (SSH_)
52
Disconnect Switch External Handle
55
Electric Heat Units (SEH_)
55
Main Unit Power Wiring
56
Power Wire Sizing and Protection Device Equations
62
Field Installed Control Wiring
63
Controls Using 24 VAC
64
Controls Using DC Analog Input/Outputs
64
Constant Volume System Controls
64
Variable Air Volume and Constant Volume System Controls
64
Unit Replacement
77
Precautionary Measures
77
First Aid Measures
77
Electrical Connection
77
Requirements for Gas Heat
78
Requirements for Hot Water Heat (SLH*)
78
Requirements for Steam Heat (SSH*)
78
Space Pressure Sensor and Tubing Installation (All Units with Statitrac)
78
Condensate Drain Connections
78
Supply and Return Duct Connections
79
Lifting Procedures
79
Unit Rigging & Placement
79
Installation Checklist
84
20-130 Ton, Air-Cooled and Evaporative Condensing
84
Unit Start up
86
Cooling Sequence of Operation
86
Units Without an Economizer
87
Gas Heating Sequence of Operation
91
Modulating Gas Sequence of Operation-Full and Limited Modulating Gas Furnace
92
Electric Heat Sequence of Operation
93
Wet Heat Sequence of Operation
93
Electrical Phasing
94
Voltage Supply and Voltage Imbalance
95
Verifying Proper Fan Rotation
101
Direct-Drive Supply Fan Speed Adjustment
101
System Airflow Measurements
102
Constant Volume Systems
102
VAV Systems with DDP Supply Fan
104
Exhaust Airflow Measurement (Optional with All Units)
104
Traq Sensor Airflow Measurement (Optional with All Units Equipped with an Economizer)
105
Return Plenum Pressure Control (Units Equipped with Return Fan)
105
Economizer Damper Adjustment
125
Compressor Start-Up (All Systems)
127
Refrigerant Charging
128
Compressor Operational Sounds
129
Evaporative Condenser Startup
130
Pressure Curves
131
Thermostatic Expansion Valves
147
Charging by Subcooling
148
Low Ambient Dampers
148
Gas Furnace Start-Up (Constant Volume & Variable Air Volume Systems)
150
Two Stage Gas Furnace
150
Full Modulating Gas Furnace
152
Limited Modulating Gas Furnace
153
Final Unit Checkout
154
Startup Checklists
155
20-75 Ton - Air-Cooled
155
24-89 Ton - Evaporative Condenser
157
90-130 Ton - Air Cooled
161
Maintenance
165
Fan Belt Adjustment
171
Scroll Compressor Replacement
172
Scroll Compressor Replacements
173
Monthly Maintenance
178
Coil Cleaning
179
Fall Restraint
182
Final Process
182
Unit Wiring Diagram Numbers
184
Warranty
187
Commercial Equipment Rated 20 Tons and Larger and Related Accessories
187
Factory Warranty Information
187
Index
188
Other manuals for Trane IntelliPak
User Manual
108 pages
Installation Operation & Maintenance
116 pages
Programming Guide
88 pages
5
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Trane IntelliPak Specifications
General
Brand
Trane
Model
IntelliPak
Category
Air Conditioner
Language
English
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