Section 2 - Service and Repair Preventative Maintenance
107099-002 TM12 Work Platform Page 2-5
P
REVENTATIVE
M
AINTENANCE
C
HECK
L
IST
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Battery
System
Check electrolyte level Daily
Check battery cable condition Daily
Charge batteries Daily
Check charger condition & operation Daily
Check specific gravity 6m
Clean exterior 6m
Clean terminals 6m
Hydraulic Fluid*
Check fluid level Daily
Change Filter 6m
Drain and replace fluid 2y
Hydraulic System
Check for leaks Daily
Check hose connections 30d
Check hoses for exterior wear 30d
Drive Motors Check for operation and leaks Daily
Emergency Down Check procedure for Emergency Down Daily
Hydraulic Pump
Check for fitting leaks Daily
Wipe clean 30d
Check for leaks at mating surfaces 30d
Check mounting bolts for proper torque 6m
Controller Check condition & operation Daily
Platform Deck &
Rails
Check fasteners for proper torque Daily
Check welds for cracks Daily
Check condition of deck Daily
Check entry way closure Daily
Elevating
Assembly
Inspect for external damage, dents, loose
rivets or cracks
Daily
Check chains and sheaves for wear 6m
Lubricate lift chains 6m
Check chain tension 1yr
Remove and inspect chains 5yr
Chassis
Check cables for pinch or rubbing points Daily
Check welds for cracks Daily
Check component mounting for proper
torque
6m
Lift Cylinder
Check for leaks Daily
Check for proper torque 6m
Entire Unit
Perform pre-operation inspection Daily
Check for and repair collision damage Daily
Lubricate 30d
Check fasteners for proper torque 6m
Check for corrosion; remove and repaint 6m
Labels
Check for peeling, missing, or unreadable
labels & replace
Daily
Wheels Check for loose components Daily
Steering System
Oil pivot pins 30d
Oil king pins 30d
Check steering cylinder for leaks 30d
Check hardware & fittings for proper torque 6m
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
NOTE: Use ISO #46 during summer and ISO #32 during winter.
P
REVENTATIVE
M
AINTENANCE
K
EY
Interval
Daily=each shift or every day
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months
500h/1y=every 500 hours or 1 year
1000h/2y=every 1000 hours or 2 years
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
P
REVENTATIVE
M
AINTENANCE
R
EPORT
Date: _______________________________________
Owner:______________________________________
Model No: ___________________________________
Serial No: ___________________________________
Serviced By: _________________________________
Service Interval: ______________________________