Engine Disassembly
Tools:
885510 Plugs
885820 Puller
885822 Magnetic pen
Empty the
oil and water from the engine. Lift the engine
with a suitable lifting device. Install the engine fixture:
Refer to Engine with mounting and equip-
ment page 50.
CAUTION!
Always use protective gloves for work which includes
contact with oil, fuel etc.
IMPORTANT!
Observe the greatest possible cleanliness, to avoid
getting dirt in the fuel system.
Plug the unions in the fuel system with suitable pro-
tective plugs, such as kit no. 885510 Plugs
.
1
Remove the inlet muffler (1).
2 Undo the expansion tank (2) and its bracket.
Remove all coolant hoses (3) with brackets.
3 Remove the electronics box (4) together with the
cable harness. Undo the engine rpm sensor (5).
NOTICE! Note the way that the cable harness is
clamped before removing it.
4 Remove the alternator (6) with bracket, starter
motor (7) and the left side engine mounting (8).
5 Remove the heat exchanger/exhaust manifold
(9), raw water pump (10), coolant pump (11) with
spacer (D1-13).
6 Remove the oil pressure monitor (12), oil dipstick
(13) and the oil delivery (14) pipe to the cylinder-
head.
7 Remove the fuel filter bracket (15) with anchor-
age, feed pump (16) and feed hose by the union
(17) for the injection pump. Leave the fuel hoses
between the fuel filter, feed pump and union in
place.
D1-30-A/B/F
15
3
1
2
5
14
17
10
1212
13
16
P0007981
D1-13-A/B/F
21-0 Engine Complete, General
47701798 05-2013 © AB VOLVO PENTA 51
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