Portable Generator Repair G 2.5A
wc_tx000207gb.fm 43
5.16 Generator Assembly
See Graphic:wc_gr000940
When assembling the generator be sure to observe the following:
5.16.1 Install diodes (c,f) to the diode bracket (b) assembly on the rotor, by
placing the solder tags on the diode stud and tighten to the diode base.
5.16.2 Insert varistor leads first, and push varistor well down into the diode
bracket assembly recess. Solder leads to the diode pin and the solder
tag on the diode stud. Reseal varistor with silicon sealant.
5.16.3 Make sure inner taper on rotor and outer taper on the engine
crankshaft are clean and free of rust and oil.
5.16.4 Install the rotor (b) on crankshaft.
5.16.5 Slide stator (k) over the rotor carefully to avoid hitting and damaging
windings. Tap the frame onto the rotor bearing.
5.16.6 Attach the four nuts (l) to secure frame to the engine adapter flange.
5.16.7 Install the shaft securing nut (e). Tighten to 17.5 Nm (13 ft. lbs.).
5.16.8 Install the capacitor (j) using the mounting screw and a new nylon tie
wrap. Re-attach the two leads.
5.16.9 Install the end cover (g) and two mounting screws (h).
5.16.10 Reconnect the ground wire (m) and the stator wire (n) to the control
panel, and reinstall panel.
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